Note: Descriptions are shown in the official language in which they were submitted.
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METERING AND DISPENSING CLOSURE
won This application is a divisional application of Canadian Patent File
No.
2,649,318 filed April 14, 2006 from PCT Application No. PCT/US2006/014364.
BACKGROUND
[0002] The field of the invention is metering and dispensing devices for a
powder
or granular material. More particularly, it relates to a powder dispensing
closure
which is connected to a container and can dispense accurate amounts of the
powder
into a liquid or container.
[0003] Dispensers of the type concerned with in this invention are
disclosed in
U.S. Patents Nos. 4,032,050 and No. 5,469,992. Both of these dispensers
disclose a
rotatable metering disk (80 and 20, respectively) for materials to be
dispensed. There
are problems with a rotatable measuring piece and stationary feed pieces.
These
cannot effect a desired internal stirring action of the container contents.
Without this
action, a significant amount of powder can be left in the container and not
deposited
into the measuring chamber.
[0004] The prior art does not provide a metering and dispensing closure
which is
connectable to a container and affords suitable sealing for powder materials
which are
hygroscopic.
[0005] Currently, the only reliable and cost effective method for
dispensing
powdered chemicals from small containers (between 1 and 4 kg), is to use a
water
spray and screen approach. There are two important limitations with these
systems;
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the feed-rate is very inconsistent, and the powder formulations are limited.
Such a
method is described in U.S. Patent No. 5,007,559.
[0006] The feed-rate varies over at least a 3:1 range and sometimes more
due to
the amount of powder remaining in the container, any bridging that may occur
due to
solidification near the screen, water pressure, spray pattern variation, water
temperature and batch to batch variations. To control the amount of product
dispensed, these systems typically require a concentration feedback control
sub-
system to compensate for their variable feed-rates. By far the most common is
the
conductivity feedback control used in dishwashing applications. Stated another
way,
because of the feed-rate variation, "spray/screen" powder dispensing systems
normally can not be used in applications where a repeatable dose is required.
This
=
invention avoids this limitation by providing a precise and consistent metered
dose
based on a volumetric measurement.
[00071 The "spray/screen" dispensers work only with a limited range of
powders
and formulations. Detergents, the most commonly fed powders, are limited to
formulations that will not create excess exothermic heat if the spray should
penetrate
into the powder. This has typically meant that the caustic (typically NAOH or
KOH)
level needs to be kept below about 40% to prevent the possibility of steam
generation
within the container which can be a safety issue. The metering and dispensing
closure
of this invention would remove this limitation and allow more powerful
detergent
powders to be formulated with perhaps up to 70% caustic concentrations for
soft-
water dishwasher applications. This would represent a 40% to 50% increase in
"power" in a single container.
[0008] Many powders simply cannot be fed at all using the "spray/screen"
method. These include any powders that tend to absorb water quickly and turn
into a
gel before they can be dissolved at the screen. The metering and dispensing
closure
of this invention obviates this.
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SUMMARY OF THE INVENTION
[00091 The shortcomings of the prior art are overcome by the metering
and
dispensing closure for a container of this invention which includes a
container cap
member attachable to the container. The container cap member has a first side
adapted to be mounted facing an inside of the container and a second side
adapted to
be mounted facing an outside of the container. A rotor is mounted on each side
of the
cap to selectively open and close an aperture in the cap member.
[00101 In one embodiment, a measuring chamber is positioned in the
container
cap member. There is a first rotatable disk member having at least one passage
which
is mounted on the first side of the container cap member. There is also a
second
, rotatable disk member having a passage therein which is mounted on the
second side
of the container cap member. When the disk members are rotated, powder
material
passes sequentially through the one passage in the first disk member, into the
measuring chamber of the cap member and then through the passage of the second
disk.
[0011] In one aspect, the first and second rotatable disk members are
connected to
each other.
[00121 In another aspect, the second rotatable disk member includes a
drive shaft
engagement portion.
[00131 In yet another aspect, the second rotatable disk member
includes a gear for
engagement by a complementary gear of a drive gear.
[00141 In a preferred embodiment, the cap member includes threads for
attachment to complementary threads of the container.
[0015] In another preferred embodiment, there is provided a powder
dispensing
apparatus which includes a container cap member attachable to the container,
the
container cap member having a first side adapted to be mounted facing an
inside of
the container and a second side adapted to be mounted facing an outside of the
container. A measuring chamber positioned in the container cap member.
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100161 There is a first rotatable disk member having at least one
passage therein,
the first rotatable disk member mounted on the first side of the container cap
member.
A second rotatable disk member has a passage therein with the second rotatable
disk
member mounted on the second side of the container cap member, the first and
second rotatable disk members connected to each other with the second
rotatable disk
member including a drive shaft engagement portion. There is also a drive shaft
connected to the drive shaft engagement portion and a drive member connected
to the
drive shaft.
[0017] When the disk members are rotated, powder material passes
sequentially
= through the one passage in the first disk member, into the measuring
chamber of the
cap member, and then through the passage of the second disk.
[0018] Some embodiments of the invention are directed to a dispensing
closure
for a container. The dispensing closure comprising a cap adapted to be
received on
the container and a first and second movable member coupled to the cap. The
cap has
an inside face, an outside face, and an aperture extending from the inside
face to the
outside face through the cap to allow materials within the container to be
dispensed.
The first movable member is positioned adjacent the inside face of the cap to
selectively block the aperture in the cap. The first movable member is movable
between a first position in which the aperture is blocked and a second
position in
which the aperture is not blocked. The second movable member positioned
adjacent
the outside face of the cap to selectively block the aperture in the cap. The
second
moveable member is movable between a first position in which the aperture is
blocked and a second position in which the aperture is not blocked. Movement
of the
first moveable member and the second moveable member is sequenced such that at
least one of the moveable members is always blocking the aperture.
[0019] In some embodiments, a plurality of resilient fingers are
coupled to the
first movable member and extend from the first movable member toward the dap.
The fingers are movable with the first movable member between a position in
which
the fingers are not aligned with the aperture and a position in which the
fingers are
aligned with the aperture. The resilient fingers extend into the aperture of
the cap .
CA 02844157 2014-02-27
when the fingers are in the aligned position. In some embodiments, the fingers
are
aligned with the aperture in the cap when the first movable member is in a
position
that blocks the aperture and the second movable member is in a position in
which the
aperture is not blocked. Additionally, when the fingers are not aligned with
the
aperture in the cap, the fingers contact the cap and are biased by cap towards
a bent
over position, and when the fingers are aligned with the aperture in the cap,
the
fingers resiliently return to a substantially unbiased position and extend
into aperture.
In some embodiments, the fingers are positioned within a recessed portion of
the first
movable member, the recessed portion extending away from the cap.
[0020] In some embodiments, the movable members can be rotors or disks that
rotate between the first and second position. Further, depending upon the
configuration of the moveable members can have a passage defined in them,
wherein
rotation of the first and second movable members selectively and sequentially
place
the first and second passages in communication with the aperture. As such, the
first
passage can be rotatably offset relative to the second passage.
[0021] In some embodiments, the second movable member comprises an edge
that contacts and passes over the aperture in the cap when the second movable
member moves from the second position back to the first position. The edge
comprises a generally angled surface terminating at a point defining an acute
angle.
This edge can be used to scrape or otherwise remove cake, stuck, or otherwise
encrusted materials from the cap. In some embodiments, the generally angled
surface
of the edge includes a concave portion.
[0022) Some embodiments of the closure also include a hook-liked member
extending from the first movable member adjacent the cap. The hook-liked
member
is configured to drive granular or powdered materials contacted by the hook-
like
members toward the center of the cap.
[0023] In some embodiments, the cap and first moveable member have a
substantially concave shape. This shape can help to substantially fitlly
deplete
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dispensable materials from a container. In some embodiments, the second
movable
member also has a substantially concave shape.
[00241 Some embodiments of the invention are directed toward a dispensing
apparatus. The dispensing apparatus comprising a frame, a funnel coupled to
the
frame and supported to rotate relative to the frame, and a drive member
coupled to the
frame and the funnel, the drive member actuatable to rotate the funnel
relative to the
frame. The dispensing apparatus can also include a conduit in fluid
communication
with a water source and the funnel. The dispensing apparatus dispenses a
container
containing a granular or powdered material and having a closure that
selectively
dispenses the material from the container via rotation of at least a portion
of the
closure. The container and closure are supported by the frame and positioned
adjacent the funnel. The closure and funnel are in rotational engagement such
that
rotation of the funnel causes rotation of at least a portion of the closure.
The closure
dispenses the materials located in the container into the funnel.
[0025) In some embodiments, the closure comprises a cap adapted to be
received
on the container and a first and second rotor positioned on opposite sides of
the cap.
The cap has an inside face, an outside face, and an aperture extending from
the inside
face to the outside face through the cap to allow materials within the
container to be
dispensed. The first rotor is positioned adjacent the inside face of the cap
to
selectively block the aperture in the cap. The first rotor is movable between
a first
position in which the aperture is blocked and a second position in which the
aperture
is not blocked. The second rotor is positioned adjacent the outside face of
the cap to
selectively block the aperture in the cap. The second rotor is movable between
a first
position in which the aperture is blocked and a second position in which the
aperture
is not blocked. Movement of the first rotor and the second rotor is sequenced
such
that at least one of the rotors is always blocking the aperture. In some
embodiments,
the second rotor includes a projecting member that extends toward the funnel
and
engages a portion of the funnel, wherein the engagement of the projecting
member
with the funnel provides a driving engagement between the funnel and the
second
rotor. Additionally, the funnel includes a projecting member that extends
toward the
second rotor and engages the projecting member on the second rotor.
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=
[0026] In some embodiments, the drive member comprises a motor and a
transmission assembly extending between the funnel and the motor. The
transmission
assembly can include a belt extending between the motor and the funnel, a gear
train,
and other known transmission configurations.
[0027] Some embodiments of the invention are directed toward a method of
dispensing a powder or granular material from a container. The method can
include
providing a dispensing assembly discussed above, actuating the drive member,
and
rotating funnel via actuation of the drive member. The method further includes
engaging a portion of the closure with the funnel, and rotating at least a
portion of the
closure via the rotation of the funnel. The method also includes dispensing
the
powdered or granular material from the container and through the closure and
into the
funnel via rotation of at least a portion of the closure. The method of
dispensing a
powdered or granular material from a container can also include drawing water
from
the water source and through the conduit to the funnel, and flushing the
powdered or
granular material from the funnel with the water.
[0028] Another embodiment of the invention is directed toward a method of
dispensing a powder or granular material from a container. The method includes
providing a dispensing assembly described herein and dispensing the powdered
or
granular material from a container and through a closure and into a funnel via
rotation
of at least a portion of the closure. The method also includes drawing water
from a
water source and through a conduit to the funnel, actuating a drisie member,
rotating
funnel via actuation of the drive member; and flushing the powdered or
granular
material from the funnel with the water while rotating the funnel.
[00291 Some embodiments of the invention are directed toward a system for
dispensing a powder or granulated product having greater than 40% caustic. The
dispensing assembly comprising a distributable container having an opening and
containing the powder or granulated product having greater than 40% caustic, a
closure coupled to the distributable container, and a dispenser fixed at a
dispensing
location adapted to receive the closure of the container and selectively
operate the
closure to dispense the powder or granulated product having greater than 40%
caustic.
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The closure is configured to prevent moisture from entering the container and
contacting
the powder or granulated product having greater than 40% caustic. The closure
comprises a cap, a first rotor, and a second rotor. The cap is adapted to fit
over and
secure the opening of the distributable container. The cap has a central axis
and an
opening therein positioned off-center from the central axis. The cap also has
an inner
surface and an outer surface. The first rotor is coupled to the inside of the
cap and
positioned to rotate about the central axis of the cap. The first rotor is
rotatable between
a position in which it blocks the opening of the cap and a position in which
it does not
block the opening of the cap. The second rotor is coupled to the outside of
the cap and
positioned to rotate about the central axis of the cap. The second rotor is
rotatable
between a position in which it blocks the opening in the cap and a position in
which it
does not block the opening of the cap. The rotation of the first rotor and the
second rotor
is sequenced such that at least one of the rotors always block the opening in
the cap to
prevent moisture from entering the container and contacting the powder or
granulated
product having greater than 40% caustic. The dispenser is fixed at a
dispensing location
and is adapted to receive the closure of the container. The dispenser
selectively operates
the closure to dispense the powder or granulated product having greater than
40%
caustic. In some embodiments, a power source is operatively coupled to the
dispenser
and adapted to rotate the rotors relative to the cap when the closure is mated
to the
dispenser thereby rotate the first rotor between the first position and the
second position
of the first rotor and thereby rotate the second rotor between the first
position and the
second position of the second rotor to allow for dispensing of the powder or
granulated
product having greater than 40% caustic from the distributable container to
the dispenser.
[0030] Accordingly, the invention seeks to provide an improved dispensing
device for a
powder or granular material.
[0031] Another aspect is to provide a powder dispensing device which can
provide a
seal for the powder being dispensed.
[0032] Still another aspect seeks to provide a dispensing device of the
foregoing type
which is easily connected to a container.
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[0033] Yet another aspect seeks to provide a dispensing device of the
foregoing type
which can be driven by a variety of drive means.
[0034] Still yet another aspect seeks to provide a dispensing device of the
foregoing
type which can accurately measure a powder or granular material being
dispensed.
[0034A] In a broad aspect, the invention pertains to a dispensing apparatus
comprising a
frame, a funnel coupled to the frame and supported to rotated relative to the
frame, a
drive member coupled to the frame and the funnel, the drive member actuatable
to rotate
the funnel relative to the frame, a conduit in fluid communication with a
water source and
the funnel, and a container containing a granular or powdered material and
having a
closure that selectively dispenses the material from the container via
rotation of at least a
portion of the closure. The container and closure are supported by the frame
and
positioned adjacent the funnel. The closure and funnel are in rotational
engagement such
that rotation of the funnel causes rotation of at least a portion of the
closure, wherein the
closure dispenses the materials into the funnel.
[0034B] In a further aspect, the invention provides a method of dispensing a
powder or
granular material from a container. The method comprises providing a
dispensing
assembly comprising a frame and a funnel coupled to the frame and supported to
rotated
relative to the frame. A drive member is coupled to the frame and the funnel,
the drive
member being actuatable to rotate the funnel relative to the frame. A conduit
is in fluid
communication with a water source and the funnel, and a container contains a
granular or
powdered material and has a closure that selectively dispenses the material
from the
container via rotation of at least a portion of the closure. The container and
closure are
supported by the frame and positioned adjacent the funnel. The method also
comprises
actuating the drive member, rotating funnel via actuation of the drive member,
engaging
a portion of the closure with the funnel, rotating at least a portion of the
closure via
rotation of the funnel, and dispensing the powdered or granular material from
the
container and through the closure and into the funnel via rotation of at least
a portion of
the closure.
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9a
[0034C] Another aspect of the invention provides for a dispensing closure for
a container, the
dispensing closure comprising: a cap adapted to be received on the container,
the cap having an
inside face, an outside face, and an aperture extending from the inside face
to the outside face
through the cap to allow materials within the container to be dispensed; a
first movable member
positioned adjacent the inside face of the cap to selectively block the
aperture in the cap, the first
movable member being movable between a first position in which the aperture is
blocked and a
second position in which the aperture is not blocked; a second movable member
positioned
adjacent the outside face of the cap to selectively block the aperture in the
cap, the second
movable member being movable between a first position in which the aperture is
blocked and a
second position in which the aperture is not blocked, movement of the first
movable member and
the second movable member is sequenced such that at least one of the movable
members is
always blocking the aperture; and a plurality of resilient fingers coupled to
the first movable
member and extending from the first movable member toward the cap, the fingers
being movable
with the first movable member between a position in which the fingers are not
aligned with the
aperture and a position in which the fingers are aligned with the aperture,
the resilient fingers
extend into the aperture of the cap when the fingers are in the aligned
position.
[0034D] An aspect of the invention provides for a dispensing apparatus
comprising: a frame; a
container coupled to the frame, the container containing a granular or
powdered material and
having a closure that selectively dispenses the material from the container
via rotation of at least
a portion of the closure, the closure having a cap, a first rotor, and a
second rotor, the cap is
received on the container and has an inside face, an outside face, and an
aperture extending from
the inside face to the outside face through the cap to allow materials within
the container to be
dispensed, the first rotor is positioned adjacent the inside face of the cap
to selectively block the
aperture in the cap, the first rotor being rotatable between a first position
in which the aperture is
blocked and a second position in which the aperture is not blocked, the second
rotor is positioned
adjacent the outside face of the cap to selectively block the aperture in the
cap, the second rotor
is rotatable between a first position in which the aperture is blocked and a
second position in
which the aperture is not blocked, rotation of the first rotor and the second
rotor is sequenced
such that at least one of the rotors is always blocking the aperture; a drive
member coupled to the
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9b
frame and actuatable to rotate a portion of the closure relative to the frame;
a receptacle
positioned to receive material dispensed from the cap and having an opening
through which
material from the cap is dispensed into the receptacle, the opening
substantially facing the cap in
all positions of the first and second rotors; a sensor operable to sense the
rotational position of
the first and second rotors relative to the aperture of the cap and stop the
drive member only
when the sensor determines a rotational position of at least one of the first
and second rotors.
[0034E] A further aspect of the present invention contemplates a method of
dispensing granular
dispensable materials from a container that includes a dispensing closure. A
cap of the
dispensing closure is provided that includes an inside face, an outside face,
and an aperture
communicating between the inside and outside faces and through which materials
can be
dispensed. Also provided is a first movable member and a second movable member
of the
dispensing closure. The first movable member is moved between a first position
in which the
aperture is blocked and a second position in which the aperture is not
blocked. The second
movable member is moved between a first position in which the aperture is
blocked and a second
position in which the aperture is not blocked. Movement of the first movable
member and the
second movable member is sequenced so that at least one of the first and
second movable
members is always blocking the aperture. A force is exerted on the outside
face of the cap, and
at least a portion of the outside face is scraped with the second movable
member under pressure
exerted by the force to remove material from the outside face of the cap by
scraping the at least a
portion of the outside face with the second movable member. Alternately, after
movement of the
first movable member, the aperture is penetrated with a portion of the first
movable member and
then material from the cap is removed by penetrating the aperture with the
portion of the first
movable member. Alternately still, after movement of the first movable member,
the aperture is
penetrated with a portion of the first movable member but then at least a
portion of the outside
face is scraped with the second movable member and then material is removed
from the cap by
at least one of penetrating the aperture with the portion of the first movable
member and scraping
the at least a portion of the outside face with the second movable member. And
still, alternately,
after movement of the first movable member, an increasing bias force between
at least two of the
cap, the first movable member, and the second movable member, and then
vibrating at least one
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9c
of the cap, the first movable member, and the second movable member by
releasing the bias
force to release encrusted material from the aperture.
[0035] Further aspects, advantages, and/or aspects of the present invention,
together with the
organization and operation thereof, will become apparent from the following
detailed description
of the invention when taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] FIGURE 1 is a side elevation view and in partial section showing the
powder
dispensing apparatus of this invention in conjunction with a receptacle.
[0037] FIGURE 2 is an assembly view of the component parts of the dispensing
apparatus.
[0038] FIGURE 3 is a top view of the dispensing apparatus in a first position.
[0039] FIGURE 4 is a view similar to FIGURE 3 showing the dispensing apparatus
in a
second position.
[0040] FIGURE 5 is a view similar to FIGURE 3 showing the dispensing apparatus
in a third
position.
[0041] FIGURES 3A, 4A and 5A are views taken along lines 3A-3A, 4A-4A3 and 5A-
5A of
FIGURES 3, 4 and 5, respectively.
[0042] FIGURE 6 is a perspective view of another embodiment of the dispensing
apparatus in
conjunction with a receptacle.
[0043] FIGURE 7 is a view similar to FIGURE 1 showing another embodiment.
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[0044] FIGURE 8 is a partial view in section illustrating a drive mechanism
for
the FIGURE 7 embodiment.
[0045] FIGURE 9 is a view similar to FIGURE 7 showing yet another
embodiment.
[0046] FIGURE 10 is a view taken along line 10-10 of FIGURE 9 showing the
drive mechanism. =
[0047] FIGURE 11 is a view similar to FIGURE 1 showing still another
embodiment.
[0048] FIGURE 12 is a view illustrating the drive mechanism for the FIGURE
11
embodiment.
[0049] FIGURE 13 is a perspective view of still another embodiment of a
dispensing assembly embodying inventive aspects and container having a closure
embodying inventive aspects.
[0050] FIGURE 14 is a perspective view of the dispenser shown in FIGURE 13.
[0051] FIGURE 15 is a front view of the dispenser shown in FIGURE 13.
[0052] FIGURE 16 is a side view of the dispenser shown in FIGURE 13.
[0053] FIGURE 17 is a top view of the dispenser shown in FIGURE 13.
[0054] FIGURE 18 is a perspective view of the dispenser shown in FIGURE 13
wherein the housing of the dispenser is shown in phantom to reveal certain
subassemblies of the dispenser.
[0055] FIGURE 19 is an exploded view of the dispenser shown in FIGURE 13.
[0056] FIGURE 20 is an exploded view of certain components and
subassemblies
of the dispenser shown in FIGURE 13.
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11
[0057] FIGURE 21 is a partial side view of the dispenser shown in FIGURE
13,
revealing the inner components of the dispenser.
[0058] FIGURE 22 is a perspective view of a funnel utilized in the
dispenser
shown in FIGURE 13.
[0059] FIGURE 23 is a side view of the funnel shown in FIGURE 22.
[0060] FIGURE 24 is a side view of a closure embodying aspects of the
invention
and adapted to be utilized with the dispenser shown in FIGURE 13.
[0061] FIGURE 25 is a bottom view of a closure shown in FIGURE 24.
[0062] FIGURE 26 is an exploded view of the closure shown in FIGURE 24.
[0063] FIGURE 27 is a top view of the closure shown in FIGURE 25.
[0064] FIGURE 28 is a perspective view of an alternative closure adapted to
be
utilized with the dispenser shown in FIGURE 13.
[0065] FIGURE 29 is an exploded view of the closure shown in FIGURE 28.
[0066] FIGURE 30 is a top view of the closure shown in FIGURE 28.
[0067] FIGURE 31 is a perspective view of an alternative closure adapted to
be
utilized by the dispenser shown in FIGURE 13.
[0068] FIGURE 32 is another perspective view of the closure shown in FIGURE
31.
[0069] FIGURE 33 is a bottom view of the closure shown in FIGURE 31.
[0070] FIGURE 34 is a side view of the closure shown in FIGURE 31.
[0071] FIGURE 35 is a top view of the closure shown in FIGURE 31.
[0072] FIGURE 36 is an exploded perspective view of the closure shown in
FIGURE 31.
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12
[0073] Before any embodiments of the invention are explained in
detail, it is to be
understood that the invention is not limited in its application to the details
of
construction and the arrangement of components set forth in the following
description
or illustrated in the following drawings. The invention is capable of other
embodiments and of being practiced or of being carried out in various ways.
Also, it
is to be understood that the phraseology and terminology used herein is for
the
purpose of description and should not be regarded as limited. The use of
"including,"
"comprising," or "having" and variations thereof herein is meant to encompass
the
items listed thereafter and equivalents thereof as well as additional items.
The terms
"mounted," "connected," and "coupled" are used broadly and encompass both
direct
and indirect mounting, connecting and coupling. Further, "connected" and
"coupled"
are not restricted to physical or mechanical connections or couplings, and can
include
electrical connections or couplings, whether direct or indirect. Finally, as
described in
subsequent paragraphs, the specific mechanical configurations illustrated in
the
drawings are intended to exemplify embodiments of the invention. Accordingly,
other alternative mechanical configurations are possible, and fall within the
spirit and
scope of the present invention.
DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
[0074] Referring to FIGURES 1-5, the metering and dispensing
closure generally
is shown in conjunction with a container 12 supported in a dispenser assembly
or
receptacle 14 for housing the closure 10. A water intake conduit 16 controlled
by
solenoid valve 18 is utilized to introduce water into the dispenser assembly
or
receptacle 14. A water solution outlet conduit 20 is also in communication
with the
dispenser assembly or receptacle 14. A drive member 22 drives a drive shaft
24, the
= drive shaft being journalled in the collar 26 with a seal 28.
[0075] Referring to FIGURE 2, it is seen that the metering and
dispensing closure
generally 10 is composed of three basic components. There is a cap member 30
with
an upstanding wall 31 and internal threads 32 for engaging complementary
threads on
the container 12. There is also a rotatable disk 36 with a raised peripheral
wall 37 as
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13
well as a cutaway portion 38. Rotatable disk 36 is seated inside the cap
member 30.
The third component is a rotatable disk 43 with a raised peripheral wall 46
and a stub
shaft 48 with projections 49. These fit through an opening 34 in the cap
member 30
in a manner that the projections 49 engage slots 41 in the rotatable disk 36.
Rotatable
disks 36 and 43 are rotated by the shaft 24 connected to the stub shaft 48.
100761 The metering and dispensing closures or embodiments 10A, 10B, 10C
and
IOD shown in FIGURES 6, 7, 9, and it, respectively, employ some of the same
basic
components as previously described for embodiment 10, except they have an A,
B, C
or D suffix.
[0077] Embodiment 10A illustrates two dispensing closures for the container
12A
as well as two drive motors 60A for the drive shafts 24A. The drive shafts 24A
rotate
the rotatable disk 43A as well as an internal rotatable disk 36A not shown.
.
[0078] Embodiment 10B shown in FIGURES 7 and 8 differs from that shown for
in that it has a different drive mechanism for rotating rotatable disks 43B
and 36B.
This is accomplished by the motor 62B and the drive gear 63B which engages the
ring
gear 64B on the rotatable disk 4313. Rotation of disk 36B is effected by the
stub shaft
4813 connected to rotatable disks 43B and 36B. Another difference is the
location of
the water outlet conduit 2013 directly beneath the metering and dispensing
closure
1013. The interaction of the previously described components is seen in FIGURE
8.
[0079] The FIGURE 9 10C embodiment is similar to that of the 10B embodiment
shown in FIGURE 7, but includes a motor 62C connected to worm drive gear 63C
for
driving the ring gear 64C on the rotatable disk 43C. Stub shaft 48B is
interconnected
with disks 43C and 36C to provide rotation thereof. The positioning of the
rotatable
disks 36C and 43C with respect to the cap member 30C is illustrated in FIGURE
10.
[0080] The embodiment 10D shown in FIGURE 11 differs from the embodiments
shown in FIGURES 6, 7 and 9 in that yet another means for rotating the disks
43D
and 36D is illustrated. In this embodiment, a motor 60D drives the drive shaft
711)
having the sprocket 74D for engaging a chain 7513 which in turn drives the
sprocket
CA 02844157 2014-02-27
14
781) on the drive shaft 24D. Drive shaft 24D effects rotation of stub shaft
48D and
accordingly disks 4313 and 36D.
100811 A better understanding of the metering and dispensing device shown
in
FIGURES 1-5 will be had by a description of its operation. Referring to
FIGURES 1
through 5A, and dispensing closure 10, a container 12 with a powdered material
is
supported in the receptacle 14. Water will be introduced into it through the
water
intake conduit 16. The metering and dispensing closure 10 is attached to the
container 12 with the cap member 30, and rotatable disks 36 and 43 shown in
the
position in FIGURES 3 and 3A. In this position, powder material is free to
enter into
the measuring opening or chamber 33 in cap member 30 as it is uncovered by
disk 36
and cutaway 38; however, it cannot pass into the receptacle 14 as its passage
is
blocked by rotatable disk 43, such as by wall 35. Activation of the drive
member 22
and rotation of the drive shaft 24 causes the upper rotatable feeder disk 36
and the
lower rotatable disk 43 to move to a position shown in FIGURES 4 and 4A. In
this
position, it is seen that no more powder material can enter the opening 33
which now
becomes a measuring chamber. Continued rotation of the disks 36 and 43
positions
them as shown in FIGURES 5 and 5A. Here it is seen that opening 33 is now
positioned over opening 45 to allow the powdered material to flow into
receptacle 14
and be mixed with the water. The mixed material then exits by means of the
water
outlet solutions conduit 20.
[00821 The operation of metering and dispensing closures 10A, 10B, 10C and
10D is substantially the same as described for metering and dispensing closure
10A.
The differences are in the use of different drive mechanisms, such as shown by
the
motors 60A, 62B, 66C and 70D with the described associated drive mechanisms.
[00831 An important feature of this embodiment is in the stationary
position of the
cap member 30 in conjunction with the rotation of the rotatable disks 36 and
43. This
feature provides the advantage of accurate depositing of powder material into
the
measuring opening 33. This is effected by the rotation of the disk 36 which
causes a
stirring of the powder inside the container 12 and consistent depositing of
the powder
=
material into the measuring opening 33. Another advantage in having the cap
CA 02844157 2014-02-27
15 .
member 30 remain stationary with respect to disks 36 and 43 is that it can be
manufactured more easily.
[00841 The dispensing closure of this invention has been described in
conjunction
with particular configurations of receptacles. It should be understood that
any type of
receptacle can operate in conjunction with this dispensing 'closure. They do
not
necessary have to have a receptacle that contains water. For example, they
could be
utilized in a receptacle and supported therein where the powder material would
drop
into another container having a liquid predisposed therein. Neither is it
necessary that
the dispensing closure be employed in conjunction with a receptacle employed
with
water. Other liquids such as water miscible and immiscible solvents including
water
and ether could be employed.
100851 The preferred material for manufacturing cap member 30 and disks 36
and
43 is polypropylene. However, other chemical resistant resinous plastic
materials can
be employed such as polyethylene or Teflon . If desired, a lubricant can be
added to
the plastic materials.
[0086] Referring to FIGURES 13-30, additional embodiments of the dispensing
assembly 14 and the metering and dispensing closure 10 are shown. The
dispensing
assembly 14 of this embodiment has many features in common with the
embodiments
discussed above. Accordingly, such features will be given a common number.
Similarly, the dispensing closure 10 also has similar features to the
dispensing
closures 10 discussed above and will follow the numbering scheme discussed
above.
[0087) With reference to FIGURE 13, a dispensing assembly 14' is shown
mated
to a container 12.' Although it is not illustrated in this figure, a closure
10 embodying
aspects of the invention is attached to the container. With reference to
FIGURES 18-
22 is can be seen that the dispensing assembly 14' includes a cradle 55'
adapted to
receive the closure 10 and a portion of the container 12. The dispensing
assembly 14'
also includes a water intake conduit 16' controlled by a valve 18' to
introduce water
into the receptacle 14', a flannel assembly 57' to receive dispensed chemicals
and
water, and a water solution outlet conduit 20' in communication with the
funnel
CA 02844157 2014-02-27
16
assembly 57'. The dispensing assembly 14' also includes a drive member 22'
that
drives the funnel in a rotary motion, which in return drives the closure 10'
between
dispensing and non-dispensing positions.
[0088] With further reference to FIGURES 18-21, it can be seen that water
inlet
conduit 16' has a first portion 16A' and a second portion 16B' separated by an
air gap
17'. The air gap 17' serves as a backflow prevention device. As water or other
diluent flows, it flows through the first portion 16A' of the conduit 16' and
then flows
across the air gap 17' into the second portion 16B' of the conduit 16'. In
this second
portion 16B' of the conduit 16', the water flows toward the funnel assembly
57'. In
the illustrated embodiment, the second portion 16B' has a channel-like
configuration.
Once the water leaves the second portion 16B' of the water inlet conduit 16',
the
water then flows through the funnel assembly 57' to flush dispensed chemicals
out of
the funnel assembly 57'.
[0089] As illustrated in this embodiment, the funnel assembly 57' has a
unique
structure. Specifically, as best illustrated in FIGURES 22 and 23, the funnel
assembly
57' is provided with a means for rotating. More specifically, the drive member
22'
provides power to the funnel assembly 57' to drive the.funnel assembly 57' in
a rotary
motion. The rotary motion of the funnel assembly 57' serves two purposes in
this
embodiment. First, the rotary motion allows the water to flush the entire
funnel
assembly 57' and prevent any caking or other deposits from remaining in the
funnel
57'. Additionally, the rotary motion allows the funnel assembly 57 to be used
to drive
the closure 10' between dispensing and non-dispensing positions. This helps to
avoid
some potential problems that may be seen in the first embodiment of the
dispenser or
receptacle 14. Specifically, in the current embodiment, the chances of the
drive
member 22' contacting the chemical-water solution are drastically reduced. In
the
first embodiment, if the seal 28 leaked, the drive member 22 could potentially
be
ruined by contact with the chemical solution. In this embodiment, the drive
member
22' is not positioned where liquids can easily contact the drive member 22'.
[0090] In the embodiment illustrated in FIGURES 18-21, the funnel 57' is
supported in the housing of the dispenser 14' in a bearing type relationship.
The
CA 02844157 2014-02-27
17
funnel 57' is provided with drive connection 58'. In the illustrated
embodiment, the
drive connection 58' is a toothed portion that engages a similarly toothed
belt that is
powered by a motor. However, in other embodiments, the drive portion can be
configured other ways. For example, the drive portion can be given a gear
tooth
profile that can be driven directly by a motor or other gear train.
Additionally, the
funnel can be powered by other means known and understood in the art.
[0091] As best shown in FIGURE 22, the inside of the funnel is provided
with a
projecting member, such as a finger or tab 59' that extends upward from the
inner
surface of the funnel 57'. As explained in greater detail below, this tab 59'
extends
toward and engages a portion of the closure 10' to selectively drive the
closure
between dispensing and non-dispensing positions. The tab 59' illustrated in
this
embodiment is just one of many ways to drive the closure 10' with the funnel
57'. It
should be understood that many other means can be used to drive the closure
with the
funnel, such as an engagement between the periphery of the closure 10' and the
funnel 57'. Further, the tab 59' from the funnel 57' could be received within
a recess
on the closure 10' in some embodiments.
[0092] Also, as illustrated in FIGURES 22 and 23, the funnel can be
provided
with a device so that the position of the funnel and the closure can be sensed
or
otherwise determined by the dispenser 14'. In the illustrated embodiment, a
magnet
61 is coupled to the funnel 57' and sensed by the dispenser 14'. A Hall effect
sensor
can be used to sense the magnet. With such a device, the dispenser can always
know
the rotational position of the closure and the funnel 57' and stop the funnel
57' and
the closure 10 in a predetermined position after a select number of rotations.
Although the use of a magnet and Hall effect sensor are disclosed, other
embodiments
can employ other position sensing techniques by using optical encoders,
contact
sensors, as well as other known techniques. Furthermore, although the position
sensing device or portion thereof is coupled to the funnel 57' in this
embodiment, the
position sensing device can be coupled to other features such as the motor,
the
closure, the transmission assembly and the like.
CA 02844157 2014-02-27
18
[0093] Referring to FIGURES 24-27, a metering and dispensing closure 10E
embodying inventive aspects is illustrated. This metering and dispensing
closure is
composed of the three basic components discussed above in the previous
embodiments (i.e., a cap member 30, rotatable disk 36, and rotatable disk 43).
However, this embodiment also includes additional features, such as the
projecting
tab 66E mentioned above to allow the closure 10E to be driven by the funnel
57'.
Additionally, as discussed in greater detail below, the closure also includes
one or
more resilient figures 68E adapted to assist with clearing out an opening in
the
dispensing closure 10E. Further, the closure 10E includes a scraping member
70E to
clean and prevent dispensed chemicals from caking on the outside of the
closure.
[0094] Briefly reviewing the basic structure of the closure 10E, there is a
cap
member 30E with an upstanding wall 31E and a coupling means 32E, such as
threads
or snap fit projections for engaging complementary engagement members, such as
threads on the container 12. There is also a first moveable member, rotor, or
rotatable
disk 36E coupled to the inside of the cap 30E. The rotatable disk 36E includes
a
cutaway portion 38E that allows product to be dispensed.from the container 12
and
into a measuring chamber 33E of the cap 30E. A second movable member, rotor,
or
rotatable disk 43E is coupled to the outside of the cap 30E. The first member
36E is
coupled to the second movable member 43E via a stub shaft 48E with projections
49E
extending between the two members. The stub shaft extends through an opening
34E
in the cap member 30E between the two members. The projections engage the
other
member to connect the two members, such that they rotate together. As
illustrated
and discussed above, the opening in each disk is rotatably off-set with
respect to each
other. Accordingly, the contents of the container can never freely communicate
with
the environment outside the container.
[0095] As discussed above, a projecting tab 66E extends from the outer
rotatable
disk 43E. The tab 66E extends from the disk 43E in a direction generally
parallel
with the axis of the disk 43E. However, in other embodiments, the tab 66E can
=
extend in other directions. The tab 66E is dimensioned and configured to
extend
toward the funnel 57' and engage the projection or tab 59' on the funnel 57'
when the =
closure 10E is engaged with the dispenser 14'. As mentioned above, due to this
CA 02844157 2014-02-27
19
engagement, the funnel 57' can drive the disks 43E, 36E on the closure 10E to
selectively rotate and dispense the contents of the container. Specifically,
the funnel
57' engages and drives the tab 66E on the outer disk 43E, which causes
rotation of the
outer disk 43E, and due to the connection between the inner disk 36E and the
outer
disk 43E, it also causes rotation of the inner disk 36E.
(00961 As illustrated in FIGURES 24-26, the outer disk 43E includes a
scraping
device 70E positioned on an edge of the opening in the disk 43E. As shown in
these
drawings, the opening in the disk 43E is generally a sector shaped opening.
One edge
of the sector shaped opening is provided with a substantially concave shaped
edge.
The substantially concave shaped edge terminates in a point or an edge forming
an
acute angle. This edge is dimensioned and configured to contact the opening
33E in
the cap 30E when rotated. As the edge passes by the opening 33E, it scrapes
any
caked or otherwise stuck materials from the outer surface of the opening 33E.
Accordingly, with each rotation of the outer disk 43E, any materials stuck to
the outer
surface of the cap 30E adjacent the opening 33E in the cap 30E should be
substantially removed. As noted above, this scraping interface 70E is provided
with a
generally concave shape. This shape has been shown to help prevent the scraped
materials from collecting on the outer surface of the outer disk 43E. However,
in
other embodiments, this scraping interface 70E can be provided with different
configurations. For example, the surface of the scraping interface 70E can be
substantially flat.
(00971 In some embodiments of the closure, the shape of the dosing hole 33E
has
been altered. For example, in the illustrated embodiment of FIGURES 24-27; the
dosing hole 33E through the cap member 30E is substantially circular. However,
in
other embodiments, such as the embodiment illustrated in FIGURES 28-30, the
dosing hole 33E is more rectangular. More specifically, the shape is a
truncated
sector, a curved rectangle, or curved trapezoid. In such embodiments, it has
been
found that some powdered materials are more likely to be encrusted on the
closure 10
with this shape than with the circular shape. This may be due to the corners
in this
configuration, which tend to provide a location for materials to encrust and
build-up.
CA 02844157 2014-02-27
20 =
[0098] As shown in the embodiment illustrated in FIGURES 25-27, the
closure
10E can also be provided with elastic fingers or flippers 68E configured and
positioned to sweep the contents out of the dosing hole 33E in the cap 30E.
The
fingers 68E extend from the inner disk 36E toward the inner surface of the cap
member 30E. Due to this configuration and the tolerances between the cap and
the
inner disk, the fingers 68E are generally biased or bent-over by the cap 30E
at most
times. However, once the fingers 68E become substantially aligned with the
dosing
hole 33E in the cap 30E, the elastic forces of the fingers 68E cause them to
bias back
into an extended, substantially non-bent (or less bent position) position,
which allows
the fingers 68E to extend into the dosing hole 33E. By extending into the
dosing hole =
33E, the fingers sweep, push, or otherwise provide a force generally
sufficient to clear
most of the powder from the hole 33E. Note that the fingers 68E are positioned
on
the inner disk 36E at an appropriate position so that they align with the hole
33E in
the cap 30E when the outer disk 43 moves such that the hole 33E is in an open
position. In other words, the fingers 68E extend into the hole 33E in the cap
30E
when the inner disk 36E is in a closed position relative to the hole 33E and
the outer
disk 43E is in an open position with respect to the hole. As best shown on
FIGURE
27, the fingers 68E are located within a recess 72 of the inner disk 36E. This
recess
72 generally extends from inner disk 36E away from the cap member 30E. With
such
a configuration, the fingers 68E are provide with some clearance to bend (when
not
= aligned with the hole 33E), which can reduce the friction between the cap
30E and
inner disk 36E.
[0099] One other difference between the embodiment shown in FIGURES 25-27
and the embodiments presented earlier is that the closure 10E or cap 30E of
this
embodiment is provided with a curved or generally funnel-shaped inner surface.
The
shape of this surface provides an advantage of funneling the contents of the
container
to the opening in the closure. As such, the contents of a container having
this shape to
the cap may dispense better.
[00100] A better understanding of the metering and dispensing device
illustrated in
FIGURES 13-27 will be had by a description of its operation. The dispensing
closure
1013 coupled to container 12' filled with a powdered material. The dispensing
closure
CA 02844157 2014-02-27
21
10E and the container are supported in the dispensing receptacle 14' as shown
in
FIGURE 13.
[001011 When it is desired to dispense the powdered or granulated materials
within
the container 12', the drive member 22' is actuated to cause the funnel 57' to
rotate.
Rotation of the funnel 57' causes the disks 36E, 43E on the closure 10E to
rotate.
Specifically, engagement between a projection 59' on the funnel 57' and a
projection
on the outer disk 43E of the closure 10E cause the transfer of power from the
funnel
57' to the closure 10E. Actuation of the outer disk 43E causes the inner disk
36E to
rotate as described above.
[001021 When powdered material is to be dispensed from the container 12, the
rotatable disks 36E and 43E will be placed in the position shown in FIGURES 3
and
3A. Note that although FIGURES 3 and 3A illustrate a different embodiment,
some
of the main principles of operation are consistent better these two
embodiments.
Accordingly, earlier embodiments may be referenced to indicate relative
positions of
the disks with respect to each other. As shown in FIGURES 3 and 3A, the inner
disk
36E is positioned to allow the contents of the container 12 to communicate
with the
opening 33E in the cap member 30E (open position) and the outer disk 43E is
positioned to block the flow of materials out of the opening 33E in the cap
member
30E (closed position). In this position, the granular or powdered materials
within the
container 12 flow into the opening 33E in the cap 30E. Since the outer disk
43E
blocks the flow of materials out of the opening 33E (or measuring chamber) in
the cap
30E, a specific known amount of material can flow into and fill the opening
33E.
1001031 To dispense the materials contained within the opening 33E of the cap
30E, the inner and outer disks 36E and 43E are rotated through a position
illustrated
in FIGURES 4 and 4A to a position as illustrated in FIGURES 5 and 5A. In this
position, the inner disk 36 blocks the opening 33 in the cap member 30 and the
outer
disk 43 is positioned to allow materials to flow out of the opening 33 in the
cap 30.
Accordingly, the materials within the opening 33 can fall out of the opening
33 in the
cap 30. Further, although it is not illustrated, the fingers or flickers 68E
on the inner
disk substantially align with and resiliently extend from a biased or bent
over position
CA 02844157 2014-02-27
22
to a substantially extended position while the outer disk 43E allows the
opening 33E
to be open. The extension of these fingers 68R help to remove most additional
materials that may be building up or caked within the opening 33E.
[001041 Once the measured amount is dispensed, the disks preferably continue
to
rotate to a position wherein the outer disk 43E closes or blocks the opening
33E in the
cap 30E. This will help prevent moisture from entering the opening 33E in the
closure 10E. Most preferably, the disks 36E, 43E on the closure 10E stop in a
position wherein both the inner disk 36E and the outer disk 43E are positioned
to
block or close the opening 33E. While moving to one of these preferred
positions, the
scraping device 70E on the outer disk 43E passes over the outer rim or surface
of the
opening 33E in the cap 30E and engages stuck, caked, or encrusted materials on
the
outer surface of the opening 33E to remove those materials.
[001051 Once the powdered or granular materials are dispensed from the
container
12 via the closure 10E, the materials fall into the funnel 57' and are flushed
from the
funnel 57' by water entering the funnel 57'. Rotation of the funnel 57' helps
assure
that the water flushes all materials out of the funnel 57'. Once the chemicals
are
mixed with the water, they can be dispensed via the outlet 20'.
[00106] Referring to FIGURES 28-30, a metering and dispensing closure 1OF is
illustrated. This metering and dispensing closure 1OF is configured and
dimension to
operate with the dispenser or receptacle 14' illustrated in FIGURE 13. This
metering
and dispensing closure 1OF is composed of the three basic components discussed
above in the previous embodiments (i.e., a cap member 30, rotatable disk 36,
and
rotatable disk 43). However, this embodiment also includes many of the
additional
features of the embodiment illustrated in FIGURES 25-27, such as the
projecting tab
66F mentioned above to allow the closure 1OF to be driven by the funnel 57,'
the
resilient figures 68F adapted to assist with clearing out an opening 33F in
the
dispensing closure 30F, the scraping member 70F on the outer disk 43F, and the
generally concave shape of the closure 1OF relative to the container. For a
detailed
description of these features, please reference the embodiments described
above. The
CA 02844157 2014-02-27
23
focus of the description of this embodiment will be on the features of this
embodiment
that are substantially different than the previous embodiments.
[00107] One distinct difference between this embodiment and the previous
embodiments is the shape of the opening 33F in the cap member 30F. In the
previous
embodiments, the shape of the dosing hole 33F is substantially circular.
However, in
this embodiment, the dosing hole 33F is more rectangular. More specifically,
the
shape is a truncated sector, a curved rectangle, or a curved trapezoid. Due to
this
configuration, the recess 72F housing the resilient fingers 68F also has a
similar
shape.
[00108] With reference to FIGURES 29 and 30, it can be seen that this
embodiment is provided with a hook-like member 76F that extends from the inner
disk 36F. This hook-like member 76F stirs, agitates, and/or drives dispensable
materials within the container toward the opening 33F in the closure 10F.
Accordingly, with such a feature, the container may be better depleted
relative to the
previous embodiments. As illustrated, the hook-like member 76F generally
extends
along and adjacent the inner surface of the cap 30F. The hook-like member 76F
is
also generally curved to follow the generally concave profile of the cap 30F.
[00109] FIGURES 31-36 illustrate another closure 10G adapted to be used with
the
dispensing assembly shown in FIGURE 13. This closure 10G has many features in
common with the previous embodiments, but operates under a slightly different
principle than the previous embodiments. The previous embodiments used two
moving members ('e.g., disks 36,43) to selectively block and unblock a static,
non-
moving aperture or measuring chamber 33 in the cap 30. This embodiment,
however,
constructed slightly different than the previous embodiments to incorporate a
moving
measuring chamber.
[00110] Like the previous embodiments, this embodiment includes a cap member
30G and two moveable members 36G, 43G to meter the dispensing of contents from
a
container 12' coupled to the closure 10G. However, the closure 10G of this
embodiment arranges the moveable members 36G, 43G in a manner somewhat
CA 02844157 2014-02-27
24
different from the previous embodiments. The cap 30G generally has many
features
in common with the previous embodiments, such as a generally concave shape to
funnel materials to an aperture 33G in the cap 30G and walls that engage a
container.
Accordingly, these features will not be discussed in depth.
[001111 As shown in FIGURES 31-36, this closure 10G includes a cap member
30G, an outer rotor or rotating disk 430, and an inner rotor or rotating disk
36G. The
closure 10G also includes a baffle plate 80G and a rotating hook-like member
or arm
76G. The cap member 30G has an inner surface relative to the container that it
is
adapted to be coupled to and an outer surface. The inner surface is generally
concave
shaped to help direct materials within the container to a dispensing position
and to
better deplete the bottle. The outer surface of the cap 30G that is positioned
adjacent
the outer rotor 43G is generally flat. This generally flattened surface has
been found
to prevent encrustation or other build-up of dispensed product. The cap member
30G
has two apertures in this generally flattened surface. One aperture 34G is
substantially centered in the cap 300 to receive a shaft. The other aperture
33G is
generally off-center. This second aperture 33G defines an opening in the cap
member
wherein materials contained within the container 12 can be dispensed.
[00112] As previously described, the outer rotor 43G is positioned on the
outside
surface of the cap 30G. The outer rotor 43G has a shaft 48G that extends
through the
cap 30G to define a pivot for the rotor 43G. As shown in the figures, the
outer rotor
43G has a generally sector-like shape configured and dimensioned to
selectively
block the opening 33G in the cap 30G. Rotation of the outer rotor 430 causes
the
rotor to selectively block and unblock the opening 33G in the cap 30G. The
outer
rotor 43G can be driven many ways, as described above. However, in the
illustrated
embodiment, a projecting member 66G, such as an arm or tab, extends from the
outer
rotor in a generally radial direction. This projecting member 66G is engaged
by and
driven by the projection drive member 59' on the funnel 57', as described
above. The
outer rotor 43E also has a scraping member 70G, as described above, which
engages
the substantially flat outer surface of the cap 300 to remove caked,
encrusted, or
otherwise stuck dispensed materials.
CA 02844157 2014-02-27
[00113] The inner rotor 36G is positioned on the inside of the cap 30G and
rests
with a recess 82G of the cap (FIGURE 36). Like the previous embodiment, the
inner
rotor 360 is coupled to the outer rotor 43G such that rotation of one rotor
causes
rotation of the other rotor. Specifically, as illustrated, the inner rotor 36G
is coupled
to a shaft 48G extending from the outer rotor 430. As best illustrated in
FIGURE 36,
the inner rotor 360 has a generally circular body and an aperture 380
extending
through the body. A wall 390 extends in a generally axial direction adjacent
this
aperture to at least partially define a metering chamber. As mentioned above
and
described in greater detail below, this metering chamber rotates with the
inner rotor
360 to deliver a predetermined quantity of product from within the container
12 to the
aperture 33G in the cap 30G. This wall 39G positioned adjacent the aperture
38G acts
as a ram to drive the predetermined quantity of material to a dispensing
position. In
some embodiments, this wall 390 or additional walls extending from the inner
rotor
360 can have an interfering fit against the cap 300 so that the wall 39G may
be
slightly flexed when not aligned with the opening 33G in the cap 30G. When the
wall
39G passed over the opening 330 or other slightly projecting member on the
inner
surface of the cap 30G, it can, momentarily get caught against the opening 33G
or
projecting member. Once the wall 39G flexes sufficiently due to continued
rotation
of the rotor 36G, the wall 39Gwill be resiliently biased back to a less flexed
position.
This biasing will cause sufficient vibration to release stuck, caked, or
compacted
materials within the opening or measuring chamber.
[00114) As mentioned above and shown in FIGURES 31, 35, and 36, the closure
includes a baffle plate 80G. The baffle plate 80G is coupled to the cap 30G in
a non-
rotatable manner. The baffle plate 800 is positioned adjacent the inner rotor
360.
When the baffle plate 80G is coupled to the cap 30G, the baffle plate 80G at
least
partially forms a recess 82G within the cap 30G for housing the inner rotor
36G. The
baffle plate 80G has an aperture 84G to allow materials within the container
12 to
move passed the baffle plate 80G and enter the measuring chamber 38G of the
second
rotor 36G, when the second rotor 36G is properly aligned with aperture 840 in
the
baffle plate 80G.
CA 02844157 2014-02-27
26
[00115] Finally, as noted above, the closure 10G also has a hook-like member
or
arm 76G that rotates adjacent the baffle plate 80G. This hook-like member 76G
helps
to deliver materials within the container to the opening 84G in the baffle
plate 80G.
1001161 In operation, the rotors 360, 430 are rotated to selectively dispense
product .from the container. During the rotation of the rotors, the opening
300 in the
inner rotor 36G will be placed in communication with the contents of the
container
12. Specifically, this occurs when the opening 38G in the inner rotor 360 at
least
partially aligns with the opening 840 of the baffle plate 80G. During this
time when
the inner rotor 360 is in communication with the contents of the container 12,
the
opening 38G in the inner rotor 36G will fill with a predetermined amount of
material.
As the inner rotor 36G rotates, eventually, the opening 38G in the inner rotor
36G is
no longer in communication with the opening 84G in the baffle plate 80G.
Accordingly, no more materials from the container 12 can enter the opening 380
in
the rotor 36G. At this point, the materials contained within the inner rotor
36G are =
neither in communication with the contents in the container or the
environment.
These materials are not in communication with the environment outside the
container
because the opening 38G in the inner rotor 360 is not yet aligned with the
opening
33G in the cap 300. Once the opening 380 in the inner rotor 36G is at least
partially
aligned with the opening 330 in the cap 30G, materials can begin to exit the
inner
rotor 36G and cap 30G. Through continued rotation of the inner rotor 360, the
entire
contents of materials contained within the opening 380 of the inner rotor 36G
should
exit the container 12 via the opening 33G in the cap 30G. Further rotation of
the
rotors allows the outer rotor 43G to pass over the opening 33G in the cap 30G
and
block the opening 33G. Accordingly, this can prevent moisture from entering
the
opening 33G when materials are not being dispensed. As the outer rotor 430
passes
over the opening 33G, the scraping member 70G removes any encrusted or
otherwise
stuck materials from the cap 30G.
[00117] The dispensing closure of this invention has been described in
conjunction
with particular configurations of receptacles or dispensing asseniblies. It
should be
understood that any type of receptacle or dispensing assembly can operate in
conjunction with this dispensing closure. They do not necessary have to have a
CA 02844157 2014-02-27
27
receptacle dispensing assembly that contains water. For example, they could be
utilized in a receptacle and supported therein where the powder material would
drop
into another container having a liquid predisposed therein. Neither is it
necessary that
the dispensing closure be employed in conjunction with a receptacle or
dispensing
assembly employed with water. Other liquids such as water miscible and
immiscible
solvents including water and ether could be employed.
[00118] Additionally, the dispensing closures illustrated herein can be
utilized with
other containers. For example, in some embodiments, the container may have two
or
more chambers containing separate chemicals within each chamber. The chambers
can be utilized to keep two or more chemicals separate from each other until
dispensed. In one particular example it may be desirable to separate the
chemicals
due to their storage incompatibility. In such an embodiment, the closure could
be
provided with an opening communicating with each chamber. One complete
rotation
could then dispense the materials contained within each chamber either
simultaneously or sequentially depending upon the configuration of the
closure.
[00119] As mentioned above in the background section, one particular advantage
of the illustrated closures is that they provide greater flexibility with
respect to the
formulations dispensed for cleaning applications. Conventionally, detergents,
the
most commonly fed powders, are limited to formulations that will not create
excess
exothermic heat if the substantial moisture should penetrate into the powder.
This has
typically meant that the caustic (typically NAOH or KOH) level needed to be
kept
below about 40% to prevent the possibility of steam generation within the
container.
However, with the metering and dispensing closures of this invention this
limitation is
substantially removed due to the inability of moisture to enter the container
because
of the construction of the closure. Accordingly, more powerful detergent
powders can
be formulated with perhaps up to 70% caustic concentrations without the threat
of
exothermic heat generation. This would represent a 40% to 50% increase in
"power"
in a single container.
=
[00120] The embodiments described above and illustrated in the figures are
presented by way of example only and are not intended as a limitation upon the
CA 02844157 2014-02-27
28
concepts and principles of the present invention. As such, it will be
appreciated by
one having ordinary skill in the art that various changes in the elements and
their
configuration and arrangement are possible without departing from the spirit
and
scope of the present invention. For example, the moveable members, rotors, or
disks
described above can move in manners other than those described above.
Specifically,
the moveable members can also include sliding members that move in a linear,
curvilinear, or other path between open and closed positions to selectively
block the
aperture in the cap. Furthermore, various alternatives to the certain features
and
elements of the present invention are described with reference to specific
embodiments of the present invention. With the exception of features,
elements, and
manners of operation that are mutually exclusive of or are inconsistent with
each
embodiment described above, it should be noted that the alternative features,
elements, and manners of operation described with reference to one particular
embodiment are applicable to the other embodiments.
[00121] All such and other modifications within the spirit of the invention
are
meant to be within the scope as defined by the appended claims.
[00122] Various features of the invention are set forth in the following
claims.
