Note: Descriptions are shown in the official language in which they were submitted.
CA 02919972 2016-01-29
Sheet Product Wrapping Apparatus
Field of the Invention
The invention relates to a sheet product wrapping apparatus in which
sheet products are wrapped with a wrapper after being stacked.
Background
Each of Japanese Laid¨Open Patent Publication No. S62-244,864 and
Japanese Patent Publication No. H05-43,479 discloses a machine for
successively making plastic bags. In the machine, a plastic film is fed
longitudinally thereof and intermittently and heat cut widthwise thereof by a
heat
cutter whenever being fed intermittently, to successively make flexible
plastic
bags. The plastic bags are discharged successively after making.
Japanese Patent Publication No. H07-67,927 discloses an apparatus in
which plastic bags are stacked with each other after being discharged. The
plastic bags are then wrapped with a wrapper. The wrapper comprises a plastic
film. The plastic bags are fed toward and across the plastic film to be
surrounded by the plastic film. The plastic film is then heat cut by a heat
cutter
so that the plastic bags are wrapped with the plastic film.
In this case, some of the plastic bags may be slack or folded due to
static electricity or air entrapment when the plastic bags are stacked with
each
other after being discharged. And sometimes, the plastic bags are wrapped as
they are being slack or folded. It is strongly desired to overcome this
problem.
Sheet products other than the plastic bags can be stacked with each
other and then wrapped with the wrapper in the apparatus. However, some of
the sheet products may be slack or folded in the same way when the sheet
products are stacked with each other.
It is therefore an object of the invention to provide a sheet product
wrapping apparatus in which sheet products are wrapped without being slack or
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folded after being stacked.
Summary of the Invention
According to the invention, the apparatus includes a clamp lever by which
sheet products are clamped near one edge thereof after being stacked. The
clamp lever is rotated at an angle of 180' about a horizontal shaft extending
parallel to the one edge so that the sheet products are swung and turned over
by the clamp lever above the horizontal shaft. The apparatus further includes
a
horizontal member by which the sheet products are received and supported after
being swung and turned over. A press bar extends parallel to the horizontal
shaft. The press bar is pressed against the sheet products and then moved
along the sheet products away from the clamp lever on the horizontal member.
The sheet products are therefore pushed and smoothed out by the press bar.
The sheet products are wrapped with a wrapper after being smoothed out.
In a preferred embodiment, a vertical member is disposed above the
horizontal member. The sheet products are engaged with the vertical member at
other edge thereof after being swung and turned over. The press bar is
moved along the sheet products to pass between the vertical member and the
horizontal member so that the sheet products are guided by the vertical member
to be folded by the press bar. The sheet products are wrapped with the wrapper
after being folded.
The sheet products have a length, the press bar being moved to the
other ends of the sheet products so that the sheet products are smoothed out
throughout the length. The sheet products are then wrapped with the wrapper.
The clamp lever is spaced from a discharge position from which the sheet
products are discharged. A stopper and a receiver are interposed between the
clamp lever and the discharge position. The sheet products are discharged
successively and engaged with the stopper at one edge thereof to be stacked on
the receiver. The sheet products are then clamped by the clamp lever. The
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clamp lever is rotated to opposite side of the discharge position. The sheet
products are swung to and turned over on the opposite side of the discharge
position.
Brief Description of the Drawings
Fig. 1 is a side view (A) of a preferred embodiment of the invention, an
explanatory view (B) of the clamp lever and the sheet products of (A) when the
clamp lever is rotated and the sheet products are turned over and a plan view
(C)
of the clamp lever, the stopper and the receiver of (A).
Fig. 2 is a side view (A) of the clamp lever of Fig. 1 after being rotated
and a side view (B) of the step next to (A).
Fig. 3 is a side view (A) of the step next to Fig. 2 and a side view (B) of
the step next to (A).
Fig. 4 is a side view (A) of the step next to Fig. 3 and a side view (B) of
another embodiment.
Best Mode to Carry Out the Invention
Embodiments of the invention are as follows.
Turning now to the drawings, Fig. 1 illustrates a sheet product wrapping
apparatus according to the invention. The apparatus is a plastic bag wrapping
apparatus incorporated into a machine successively making plastic bags 1. The
machine has the same structure as that of Japanese Laid¨Open Patent
Publication No. S62-244,864 or Japanese Patent Publication No. H05-43,479 and
includes a heat cutter. In the machine, a plastic film is fed longitudinally
thereof
and intermittently and heat cut widthwise thereof by the heat cutter whenever
being fed intermittently, to successively make the plastic bags 1. The plastic
bags 1 are discharged successively after being made. For example, the plastic
bags 1 are discharged from stacker belts 2. In addition, the plastic bags 1
are
stacked with each other and then wrapped by the apparatus. It should therefore
be understood that sheet products are wrapped by the apparatus. The sheet
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products comprise the plastic bags 1.
The apparatus includes a clamp lever 3 by which the plastic bags 1 are
clamped near one edges thereof after being stacked. The clamp lever 3 includes
clamp teeth 4 to clamp the plastic bags 1, the clamp lever 3 being supported
by a
horizontal shaft 5 for rotation about the horizontal shaft 5. The horizontal
shaft
extends parallel to the one edges of the plastic bags 1. The clamp lever 3
extend vertically to have upper and lower ends, the clamp teeth 4 being
positioned at the upper end while the horizontal shaft 5 is positioned at the
lower
end (Fig. 1A). The clamp lever 3 is rotated at an angle of 1800 about the
horizontal shaft 5 extending parallel to the one edges so that the plastic
bags 1
are swung and turned over by the clamp lever 3 above the horizontal shaft 5.
The clamp lever 3 is rotated at high speed in a direction X so that the
plastic
bags 1 are swung at high speed. The clamp lever 3 is rotated at the angle of
1800 to merely take a time of less than a second. As a result, the plastic
bags
1 are subject to inertia force Fl and centrifugal force F2 when being swung so
that resultant force F3 acts longitudinally of the plastic bags 1 (Fig. 1B).
The clamp lever 3 is spaced from a discharge position from which the
plastic bags 1 are discharged. A stopper 6 and a receiver 7 are interposed
between the clamp lever 3 and the discharge position. The plastic bags 1 are
discharged successively and engaged with the stopper 6 at one edges thereof to
be expelled successively and struck against the stopper 6. The discharge
position is formed by the stacker belt 2. The stopper 6 extends vertically
while
the receiver 7 extends horizontally, between the clamp lever 3 and the
discharge
position. The plastic bags 1 therefore fall along the stopper 6 after being
struck,
to be stacked on the receiver 7. The plastic bags 1 are then clamped by the
clamp lever 3, the clamp lever 3 being rotated to the opposite side of the
discharge position so that the plastic bags 1 are swung to and turned over on
the
opposite side of the discharge position.
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In the embodiment, the stopper 6 comprises a plate including slots 8
formed therein. The receiver 7 also comprises a plate including slots 9 formed
therein. The clamp lever 3 is provided with a holder 10 and fixed to the
horizontal shaft 5. The holder 10 extends horizontally and parallel to the
horizontal shaft 5 to be cantilevered. In addition, two pairs of teeth 4 are
held
on the holder 10. The apparatus includes a clamp lever drive 11 comprising an
actuator such as a motor, which is connected to the horizontal shaft 5. The
horizontal shaft 5 is rotated by the clamp lever drive 11 when the plastic
bags 1
are clamped after being stacked, so that the clamp lever 3 is rotated
clockwise
about the horizontal shaft 5 to advance the clamp teeth 4 toward the plastic
bags 1 through the slots 8. The holder 10 is provided with a clamp teeth drive
by which the clamp teeth 4 are closed after advancing so that the plastic bags
1
are clamped by the clamp teeth 4 at positions of slots 9 (Fig. 10).
The apparatus further includes a stopper drive 12 comprising an actuator
such as a cylinder, which is connected to the stopper 6 so that the stopper 6
is
pulled down and lowered by the stopper drive 12 after the plastic bags 1 are
clamped. The horizontal shaft 5 is then rotated by the clamp lever drive 11 so
that the clamp lever 3 is rotated counterclockwise about the horizontal shaft
5.
It should therefore be understood that the plastic bags 1 are swung and turned
over by the clamp lever 3 above the horizontal shaft 5. The clamp lever 3 is
rotated to the opposite side of the discharge position so that the plastic
bags 1
are swung to and turned over on the opposite side of the discharge position.
The stopper 6 is then pushed up and raised by the stopper drive 12.
The apparatus further includes a horizontal member 13 by which the
plastic bags 1 are received and supported after being swung and turned over,
as
shown in Fig. 2. The horizontal member 13 comprises a plate extending
horizontally. A press bar 14 extends parallel to the horizontal shaft 5. The
press bar 14 is pressed against the plastic bags 1 and then moved along the
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plastic bags 1 away from the clamp lever 3 on the horizontal member 13. For
example, the apparatus includes a bar drive 15 comprising an actuator such as
a
cylinder, the press bar 14 being connected to and supported by the bar drive
15.
The press bar 14 is actuated by the bar drive 15 to be pressed against the
plastic bags 1 and then moved along the plastic bags 1 after the plastic bags
1
are swung and turned over. The plastic bags 1 are therefore pushed and
smoothed out by the press bar 14 (Fig. 2A).
In addition, a vertical member 16 is disposed above the horizontal
member 13. The vertical member 16 comprises a plate extending vertically.
The plastic bags 1 are engaged with the vertical member 16 at the other edges
thereof after being swung and turned over. The press bar 14 is moved along the
plastic bags 1 to pass between the vertical member 16 and the horizontal
member
13 so that the plastic bags 1 are guided by the vertical member 16 to be
folded
by the press bar 14. The plastic bags 1 are wrapped with a wrapper after being
smoothed out and folded.
In the embodiment, the wrapper comprises a plastic film 17. The plastic
film 17 is supplied from a supply roll 18 to extend vertically and pass
through
guide rollers 19 and 20 and feed rollers 21. The plastic film 17 is then
directed
to and taken up about a take up roll 22. The clamp teeth 4 are opened by the
clamp teeth drive so that the plastic bags 1 are released from the clamp teeth
4
and pushed and moved by the press bar 14 after being folded (Fig. 2B). The
plastic bags 1 are therefore fed toward and across the plastic film 17 between
the guide rollers 19 and 20 to be covered with the plastic film 17, as shown
in Fig.
3. In addition, fingers 23 are disposed on the opposite side of the plastic
bags 1
fed across the plastic film 17. The fingers 23 are connected to and supported
by a finger drive 24 comprising an actuator such as a cylinder. The fingers 23
are closed by the finger drive 24 after the plastic bags 1 are covered with
the
plastic film 17 so that the plastic film 17 and the plastic bags 1 are gripped
by
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the fingers 23 (Fig. 3A).
Subsequently, the press bar 14 is actuated by the press bar drive 15 to
be moved longitudinally thereof and pulled out from the plastic bags 1. The
fingers 23 is then moved by the finger drive 24 so that the plastic film 17
and the
plastic bags 1 are pulled and moved by the fingers 23. The plastic film 17 is
guided by the guide rollers 19 and 20 so that the plastic bags 1 are
surrounded
by the plastic film 17 (Fig. 313). In addition, the press bar 14 is moved by
the
press bar drive 15 to be returned to the original position. The plastic film
17 is
sandwiched and heated by a heat cutter 25 after the plastic bags 1 are
surrounded by the plastic film 17, to be heat cut widthwise thereof by the
heat
cutter 25. Furthermore, the plastic film 17 is sandwiched between and heated
and side sealed by side seal bars 26 so that the plastic bags 1 are wrapped
with
the plastic film 17.
The plastic film 17 and the plastic bags 1 are then moved by the fingers
23 to be put on a conveyor 27, as shown in Fig. 4, and fed by the conveyor
(Fig.
4A). The plastic film 17 is fed by the feed rollers 21 and taken up about the
take up roll 22. The plastic film 17 may be taken up by a small amount.
The clamp lever 3 is rotated by the clamp lever drive 11 to advance the
clamp teeth 4 toward the plastic bags 1 again, after the plastic bags 1 are
stacked on the receiver 7. The clamp teeth 4 are then closed by the clamp
teeth drive so that the plastic bags 1 are clamped by the clamp teeth 4. The
stopper 6 is lowered by the stopper drive 12, the clamp lever 3 being rotated
by
the clamp lever drive 11 so that the plastic bags 1 are swung and turned over.
The same steps are then performed repeatedly.
It should therefore be understood that in the apparatus, the plastic bags
1 are discharged successively and engaged with and struck against the stopper
6
at the one edges thereof. The plastic bags 1 are then fall along the stopper 6
to
be stacked on the receiver 7. The plastic bags 1 are therefore stacked to have
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the one edges aligned with each other.
Subsequently, the plastic bags 1 are clamped near the one edges thereof
by the clamp lever 3. The plastic bags 1 are then swung and turned over by the
clamp lever 3. The plastic bags 1 are then pushed and smoothed out by the
press bar 14 and wrapped with the plastic film 1.
Accordingly, the apparatus has no problem even if some of the plastic
bags 1 are slack or folded due to static electricity or air entrapment when
the
plastic bags 1 are stacked with each other after being discharged. The plastic
bags 1 are subject to the inertia force Fl and the centrifugal force F2 when
being
swung so that the resultant force F3 acts longitudinally of the plastic bags
1.
The plastic bags 1 are therefore pulled and smoothed out by the resultant
force
F3. In addition, the plastic bags 1 are pushed and smoothed out by the
press
bar 14 after being turned over. The plastic bags 1 are then wrapped as they
are.
The plastic bags 1 cannot be wrapped in the state of being slack or folded.
The plastic bags 1 are not necessarily folded by the press bar 14 and
wrapped as they are. The clamp teeth 4 may be kept being closed while the
press bar 14 is moved along the plastic bags 1. The plastic bags 1 have a
length,
the press bar 14 being moved to the other edges of the plastic bags 1 so that
the
plastic bags 1 are smoothed out throughout the length. In this case, the
plastic
bags 1 are not folded by the press bar 14. The plastic film 17 and the plastic
bags 1 are then gripped by the fingers 23. The clamp teeth 4 are opened by the
clamp teeth drive so that the plastic bags 1 are released from the clamp teeth
4.
The plastic film 17 and the plastic bags 1 are then pulled and moved by the
fingers 23 so that the plastic bags 1 are surrounded by the plastic film 17.
In
addition, the plastic film 17 is heat cut and side sealed by the heat cutter
25 and
side seal bars 26 so that the plastic bags 1 are wrapped with the plastic film
17.
As to the clamp teeth 4 and the horizontal shaft 5 positioned at the
upper and lower ends of the clamp lever 3, the clamp teeth 4 may be positioned
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at the lower end of the claim lever 3 while the horizontal shaft 5 is
positioned at
the upper end of the clamp lever 3 (Fig. 4B). The clamp lever 3 is rotated at
an
angle of 1800 about the horizontal shaft 5 so that the plastic bags 1 are
swung
and turned over by the clamp lever 3 about the horizontal shaft 5.
Sheet products other than the plastic bags 1 can be wrapped in the
apparatus after being discharged successively and stacked with each other. The
sheet products may be wrapped with a wrapper other than the plastic film 17.
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