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Patent 2984944 Summary

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Claims and Abstract availability

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  • At the time the application is open to public inspection;
  • At the time of issue of the patent (grant).
(12) Patent: (11) CA 2984944
(54) English Title: SKATE BOOT HAVING AN INNER LINER WITH AN ABRASION RESISTANT OVERLAY
(54) French Title: CHAUSSURE DE PATIN A DOUBLURE INTERIEURE COMPORTANT UN REVETEMENT RESISTANT A L'ABRASION
Status: Granted
Bibliographic Data
(51) International Patent Classification (IPC):
  • A43B 5/16 (2006.01)
(72) Inventors :
  • CHAMPAGNE, GAETAN (Canada)
  • BIDAL, JEAN-MARIE (Canada)
  • NAULT, DONALD (Canada)
  • CHALIFOUX, STEPHANE (Canada)
(73) Owners :
  • BAUER HOCKEY LTD. (Canada)
(71) Applicants :
  • BAUER HOCKEY LTD. (Canada)
(74) Agent: SMART & BIGGAR LP
(74) Associate agent:
(45) Issued: 2022-03-08
(22) Filed Date: 2013-09-30
(41) Open to Public Inspection: 2015-03-30
Examination requested: 2018-09-27
Availability of licence: N/A
(25) Language of filing: English

Patent Cooperation Treaty (PCT): No

(30) Application Priority Data: None

Abstracts

English Abstract

A skate boot comprising an outer shell and an inner liner made of a first material and comprising an outer surface mounted to the inner surface of the outer shell, an inner surface adapted to contact the player's foot or a sock covering the player's foot, an ankle portion comprising a medial upper inner region and a lateral upper inner region, and an overlay at least partially covering one of the medial and lateral upper inner regions of the ankle portion of the inner liner, the overlay being made of a second material having more abrasion resistance than the first material of the inner liner.


French Abstract

Une botte de patin qui comprend une enveloppe extérieure et une doublure intérieure fabriquée à partir dun premier matériau et comprenant une surface extérieure montée sur la surface intérieure de lenveloppe extérieure, une surface intérieure conçue pour entrer en contact avec le pied du joueur ou une chaussette qui couvre le pied du joueur, une partie prévue pour la cheville qui comprend une zone intérieure médiale-supérieure et une zone intérieure latérale-supérieure ainsi quun revêtement qui couvre, au moins en partie, soit la zone intérieure médiale, soit la zone intérieure supérieure de la partie de la doublure interne prévue pour la cheville. Le revêtement en question est fabriqué à partir dun deuxième matériau ayant une résistance au frottement supérieure à celle du premier matériau de la doublure intérieure.

Claims

Note: Claims are shown in the official language in which they were submitted.


CLAIMS
1. A skate
boot for enclosing a foot of a hockey player, the player's foot having
a heel, an ankle with a medial side and a lateral side, and medial and lateral
sides, the skate boot comprising:
(a) an outer shell having outer and inner surfaces, the outer shell
comprising a heel portion for receiving the heel of the player's foot,
an ankle portion for receiving the ankle of the player's foot, the ankle
portion of the outer shell comprising a medial side having a medial
upper edge and a lateral side having a lateral upper edge, and
medial and lateral side portions for receiving the medial and lateral
sides of the player's foot; and
(b) an inner liner made of a first material and comprising an outer
surface mounted to the inner surface of the outer shell, an inner
surface adapted to contact the player's foot or a sock covering the
player's foot, an ankle portion comprising a medial upper edge, a
medial upper inner region, a lateral upper edge and a lateral upper
inner region, wherein one of the medial and lateral upper inner
regions of the inner liner comprises an overlay made of a second
material having more abrasion resistance than the first material of
the inner liner.
2. The
skate boot as defined in claim 1, wherein the overlay comprises a front
edge and an upper edge.
3. The
skate boot as defined in claim 2, comprising a tendon guard for facing
at least partially a rear side of the player's ankle, wherein the upper edge
of
the overlay extends in a longitudinal direction of the skate boot from a front

edge of the ankle portion of the inner liner to a location before the tendon
guard.
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Date Recue/Date Received 2020-09-25

4. The skate boot as defined in claim 3, wherein the location before the
tendon
guard is closer to the front edge of the ankle portion of the inner liner than

to the tendon guard in the longitudinal direction of the skate boot.
5. The skate boot as defined in claim 3, wherein the location before the
tendon
guard is closer to the tendon guard than to the front edge of the ankle
portion
of the inner liner in the longitudinal direction of the skate boot.
6. The skate boot as defined in any one of claims 1 to 5, wherein the ankle
portion of the inner liner comprises a depression for receiving a malleolus
of the player's ankle and the overlay does not overlap the depression.
7. The skate boot as defined in any one of claims 1 to 6, wherein the first
material includes a layer of fabric and the overlay overlies the layer of
fabric.
8. The skate boot as defined in claim 7, wherein the layer of fabric is a
mesh.
9. The skate boot as defined in claim 7, wherein the layer of fabric
comprises
synthetic fibers.
10. The skate boot as defined in any one of claims 7 to 9, wherein the
layer of
fabric comprises polyester, nylon, or cotton.
11. The skate boot as defined in any one of claims 7 to 10, wherein the
layer of
fabric comprises polypropylene, corn fibers, or acetate.
12. The skate boot as defined in any one of claims 7 to 11, wherein
the inner
liner comprises a layer of resilient cushioning material beneath the layer of
fabric.
Date Recue/Date Received 2020-09-25

13. The skate boot as defined in claim 12, wherein the layer of resilient
cushioning material comprises foam.
14. The skate boot as defined in any one of claims 12 and 13, wherein the
layer
of fabric is laminated onto the layer of resilient cushioning material.
15. The skate boot as defined in any one of claims 1 to 14, wherein the
second
material of the overlay is thinner than the first material of the inner liner.
16. The skate boot as defined in any one of claims 1 to 15, wherein the
overlay
comprises a film.
17. The skate boot as defined in any one of claims 1 to 16, wherein a
thickness
of the overlay is no more than 0.7 mm.
18. The skate boot as defined in claim 17, wherein the thickness of the
overlay
is between 0.3 mm and 0.7 mm.
19. The skate boot as defined in any one of claims 1 to 18, wherein the
second
material of the overlay comprises a polymeric material.
20. The skate boot as defined in claim 19, wherein the polymeric material
of the
overlay is a thermoplastic material.
21. The skate boot as defined in claim 20, wherein the thermoplastic
material is
thermoplastic polyurethane.
22. The skate boot as defined in claim 19, wherein the polymeric material
of the
overlay is polyurethane.
16
Date Recue/Date Received 2020-09-25

23. The skate boot as defined in any one of claims 1 to 22, wherein the
overlay
is bonded to the first material of the inner liner.
24. The skate boot as defined in claim 23, wherein the overlay is high-
frequency
bonded to the first material of the inner liner.
25. The skate boot as defined in claim 23, wherein the overlay is bonded to
the
first material of the inner liner at a temperature of at least 90 C.
26. The skate boot as defined in claim 23, wherein the overlay is bonded to
the
first material of the inner liner at a temperature of between 90 C and 100 C.
27. The skate boot as defined in claim 23, wherein the overlay is bonded to
the
first material of the inner liner at a temperature of between 90 C and 100 C
and at a pressure between 4 and 5 kg/cm2.
28. The skate boot as defined in any one of claims 1 to 27, comprising a
fastener extending through the overlay and affixing the overlay to the first
material of the inner liner.
29. The skate boot as defined in claim 28, wherein the fastener comprises a

stitching.
30. The skate boot as defined in any one of claims 1 to 29, wherein the
overlay
conceals part of the first material of the inner liner beneath the overlay.
31. The skate boot as defined in any one of claims 1 to 30, comprising a
comfort
covering over a given one of the medial upper edge and the lateral upper
edge of the ankle portion of the inner liner and a given one of the medial
17
Date Recue/Date Received 2020-09-25

upper edge and the lateral upper edge of the ankle portion of the outer shell,

wherein the overlay extends to the comfort covering.
32. The skate boot as defined in claim 31, wherein the comfort covering
comprises natural or synthetic leather.
33. The skate boot as defined in any one of claims 1 to 32, wherein the
overlay
occupies an area of the inner surface of the inner liner that is exposed to
more friction during repeated flexion of the player's ankle while skating than
another area of the inner surface of the inner liner unoccupied by the
overlay.
34. The skate boot as defined in any one of claims 1 to 33, wherein a
perimeter
of the overlay comprises a plurality of edges and opposite ones of the edges
have different shapes.
35. The skate boot as defined in any one of claims 1 to 34, wherein the one
of
the medial and lateral upper inner regions of the inner liner is the medial
upper inner region of the inner liner, the overlay is a medial overlay, and
the
lateral upper inner region of the inner liner comprises a lateral overlay made
of the second material having more abrasion resistance than the first
material of the inner liner.
36. The skate boot as defined in claim 35, wherein each of the medial
overlay
and the lateral overlay is as defined in any one of claims 2 to 6, 15 to 31,
33
and 34.
37. The skate boot as defined in claim 1, wherein the overlay comprises an
upper edge located adjacent one of the medial upper edge and the lateral
upper edge of the ankle portion of the inner liner and a front edge located
18
Date Recue/Date Received 2020-09-25

adjacent one of a medial front edge and a lateral front edge of the ankle
portion of the inner liner, the overlay being curved between the upper and
front edges of the overlay.
38. The skate boot as defined in any one of claims 1 and 37, wherein the
overlay
has a perimeter having at least three edges, and wherein at least two of the
at least three edges are curved.
39. The skate boot as defined in any one of claims 1, 37 and 38, wherein
the
skate boot comprises a plurality of lace openings, the overlay spanning at
least one of the lace openings in a height direction of the skate boot.
40. The skate boot as defined in claim 39, wherein the overlay spans given
ones
of the lace openings in the height direction of the skate boot.
41. The skate boot as defined in any one of claims 1 and 37 to 40, wherein
the
overlay comprises a film.
42. The skate boot as defined in claim 1 and 37 to 41, wherein the overlay
comprises a layer of plastic.
43. The skate boot as defined in any one of claims 1 and 37 to 42, wherein
the
second material of the overlay is a thermoplastic material.
44. The skate boot as defined in claim 43, wherein the thermoplastic
material is
polyurethane.
45. The skate boot as defined in any one of claims 1 and 37 to 44, wherein
the
overlay is confined to one of the medial and lateral upper inner regions of
the ankle portion of the inner liner.
19
Date Recue/Date Received 2020-09-25

46. The skate boot as defined in claim 1, wherein the one of the medial and
lateral upper inner regions of the inner liner is the medial upper inner
region
of the inner liner, the overlay is a medial overlay, and the lateral upper
inner
region of the inner liner comprises a lateral overlay made of the second
material having more abrasion resistance than the first material of the inner
liner.
47. The skate boot as defined in claim 46, wherein the medial overlay and
the
lateral overlay have different shapes.
48. The skate boot as defined in claim 46, wherein the medial overlay and
the
lateral overlay have the same shape.
49. The skate boot as defined in any one of claims 46 and 48, wherein the
skate
boot extends along a longitudinal direction from a rear to a front of the
skate
boot, each of the medial overlay and the lateral overlay comprising a bottom
edge extending parallel to the longitudinal direction of the skate boot.
50. The skate boot as defined in claim 1, wherein the ankle portion of the
inner
liner comprises a medial front edge and a lateral front edge, the overlay
spanning at least in part an area where the inner liner is affixed to the
outer
shell adjacent one of the medial and lateral front edges of the ankle portion
of the inner liner.
51. The skate boot as defined in claim 46, wherein the medial overlay is
separated from the lateral overlay by at least a region void of the second
material.
20
Date Recue/Date Received 2020-09-25

52. The skate boot as defined in any one of claims 1 and 37 to 51, wherein
the
skate boot comprises a tendon guard for facing at least partially a rear side
of the ankle of the player's foot, the inner liner comprising a tendon guard
portion adjacent the tendon guard of the skate boot, the overlay extending
back toward the tendon guard portion of the inner liner but not occupying
the tendon guard portion of the inner liner.
53. The skate boot as defined in claim 1, wherein the overlay is a medial
overlay
and the inner liner comprises a lateral overlay made of the second material
having more abrasion resistance than the first material of the inner liner.
54. The skate boot as defined in claim 53, wherein each of the medial and
lateral overlays is a thermoplastic polyurethane film or layer bonded to part
of the first material beneath the medial and lateral overlays.
55. The skate boot as defined in any one of claims 53 and 54, wherein the
ankle
portion of the inner liner comprises a medial front edge and a lateral front
edge, the medial overlay has an upper edge located adjacent the medial
upper edge of the ankle portion of the inner liner and a front edge located
adjacent the medial front edge of the ankle portion of the inner liner, and
the
lateral overlay has an upper edge located adjacent the lateral upper edge
of the ankle portion of the inner liner and a front edge located adjacent the
lateral front edge of the ankle portion of the inner liner.
56. The skate boot as defined in any one of claims 53 to 55, wherein the
ankle
portion of the outer shell includes first medial and lateral lace openings
adjacent medial and lateral upper edges of the ankle portion of the outer
shell and second medial and lateral lace openings respectively located
below the first medial and lateral lace openings, the medial overlay has an
upper edge located adjacent the medial upper edge of the ankle portion of
21
Date Recue/Date Received 2020-09-25

the outer shell and a front edge located adjacent the first and second medial
lace openings, and the lateral overlay has an upper edge located adjacent
the lateral upper edge of the ankle portion of the outer shell and a front
edge
located adjacent the first and second lateral lace openings.
57. The skate boot as defined in any one of claims 53 to 55, comprising
medial
and lateral lace members mounted to medial and lateral upper edges of the
medial and lateral side portions of the outer shell, the medial and lateral
lace
members having first and second medial lace openings and first and second
lateral lace openings, the medial overlay having an upper edge located
adjacent the medial upper edge of the ankle portion of the outer shell and a
front edge located adjacent the first and second medial lace openings, and
the lateral overlay having an upper edge located adjacent the lateral upper
edge of the ankle portion of the outer shell and a front edge located adjacent
the first and second lateral lace openings.
58. The skate boot as defined in any one of claims 53 to 57, wherein each
of
the medial and lateral overlays has a thickness between 0.3mm and 0.7mm.
59. The skate boot as defined in any one of claims 1 to 6 and 53 to 58,
wherein
the first material includes brushed nylon fabric, nylon mesh, polyester mesh
or synthetic leather.
60. The skate boot as defined in any one of claims 1 to 18 and 53 to 59,
wherein
the second material includes polyurethane, denier nylon, denier cordura,
ballistic nylon, rubber or neoprene.
61. The skate boot as defined in any one of claims 1 and 53 to 60, wherein
the
skate boot has a tendon guard with an inner surface and wherein the inner
liner has a tendon guard portion for covering the inner surface of the tendon
22
Date Recue/Date Received 2020-09-25

guard and medial and lateral side portions for covering inner surfaces of the
medial and lateral side portions of the outer shell.
62. The skate boot as defined in any one of claims 1 and 53 to 61, wherein
the
inner liner is mounted to the outer shell by lamination, stitches, glue,
needles, overmolding, thermal bonding, high-frequency bonding, vibration
bonding, or ultra-sonic bonding.
63. The skate boot as defined in any one of claims 1 and 53 to 62, wherein
the
overlay is mounted to the inner liner by lamination, stitches, glue, needles,
overmolding, thermal bonding, high-frequency bonding, vibration bonding,
or ultra-sonic bonding.
64. A skate comprising the skate boot as defined in any one of claims 1 to
63.
65. A skate boot for enclosing a foot of a hockey player, the player's foot
having
a heel, an ankle with a medial side and a lateral side, and medial and lateral

sides, the skate boot comprising:
(a) an outer shell having outer and inner surfaces, the outer shell having
a heel portion for receiving the heel of the player's foot, an ankle
portion for receiving the ankle of the player's foot, the ankle portion
of the outer shell comprising a medial side having a medial upper
edge and a lateral side having a lateral upper edge, and medial and
lateral side portions for receiving the medial and lateral sides of the
player's foot; and
(b) an inner liner made of a first material and comprising an outer
surface mounted to the inner surface of the outer shell, an inner
surface adapted to contact the player's foot or a sock covering the
player's foot, an ankle portion comprising a medial upper inner region
and a lateral upper inner region, and an overlay at least partially
23
Date Recue/Date Received 2020-09-25

covering one of the medial and lateral upper inner regions of the
ankle portion of the inner liner, the overlay being made of a second
material having more abrasion resistance than the first material of
the inner liner.
66. The skate boot as defined in claim 65, wherein the overlay comprises a
front
edge and an upper edge.
67. The skate boot as defined in claim 66, comprising a tendon guard for
facing
at least partially a rear side of the player's ankle, wherein the upper edge
of
the overlay extends in a longitudinal direction of the skate boot from a front

edge of the ankle portion of the inner liner to a location before the tendon
guard.
68. The skate boot as defined in claim 67, wherein the location before the
tendon guard is closer to the front edge of the ankle portion of the inner
liner
than to the tendon guard in the longitudinal direction of the skate boot.
69. The skate boot as defined in claim 67, wherein the location before the
tendon guard is closer to the tendon guard than to the front edge of the
ankle portion of the inner liner in the longitudinal direction of the skate
boot.
70. The skate boot as defined in any one of claims 65 to 69, wherein the
ankle
portion of the inner liner comprises a depression for receiving a malleolus
of the player's ankle and the overlay does not overlap the depression.
71. The skate boot as defined in any one of claims 65 to 70, wherein the
first
material includes a layer of fabric and the overlay overlies the layer of
fabric.
24
Date Recue/Date Received 2020-09-25

72. The skate boot as defined in claim 71, wherein the layer of fabric is a
mesh.
73. The skate boot as defined in claim 71, wherein the layer of fabric
comprises
synthetic fibers.
74. The skate boot as defined in any one of claims 71 to 73, wherein the
layer
of fabric comprises polyester, nylon, or cotton.
75. The skate boot as defined in any one of claims 71 to 74, wherein the
layer
of fabric comprises polypropylene, corn fibers, or acetate.
76. The skate boot as defined in any one of claims 71 to 75, wherein the
inner
liner comprises a layer of resilient cushioning material beneath the layer of
fabric.
77. The skate boot as defined in claim 76, wherein the layer of resilient
cushioning material comprises foam.
78. The skate boot as defined in any one of claims 76 and 77, wherein the
layer
of fabric is laminated onto the layer of resilient cushioning material.
79. The skate boot as defined in any one of claims 65 to 78, wherein the
second
material of the overlay is thinner than the first material of the inner liner.
80. The skate boot as defined in any one of claims 65 to 79, wherein the
overlay
comprises a film.
81. The skate boot as defined in any one of claims 65 to 80, wherein a
thickness
of the overlay is no more than 0.7 mm.
25
Date Recue/Date Received 2020-09-25

82. The skate boot as defined in claim 81, wherein the thickness of the
overlay
is between 0.3 mm and 0.7 mm.
83. The skate boot as defined in any one of claims 65 to 82, wherein the
second
material of the overlay comprises a polymeric material.
84. The skate boot as defined in claim 83, wherein the polymeric material
of the
overlay is a thermoplastic material.
85. The skate boot as defined in claim 84, wherein the thermoplastic
material is
thermoplastic polyurethane.
86. The skate boot as defined in claim 83, wherein the polymeric material
of the
overlay is polyurethane.
87. The skate boot as defined in any one of claims 65 to 86, wherein the
overlay
is bonded to the first material of the inner liner.
88. The skate boot as defined in claim 87, wherein the overlay is high-
frequency
bonded to the first material of the inner liner.
89. The skate boot as defined in claim 87, wherein the overlay is bonded to
the
first material of the inner liner at a temperature of at least 90 C.
90. The skate boot as defined in claim 87, wherein the overlay is bonded to
the
first material of the inner liner at a temperature of between 90 C and 100 C.
91. The skate boot as defined in claim 87, wherein the overlay is bonded to
the
first material of the inner liner at a temperature of between 90 C and 100 C
and at a pressure between 4 and 5 kg/cm2.
26
Date Recue/Date Received 2020-09-25

92. The skate boot as defined in any one of claims 65 to 91, comprising a
fastener extending through the overlay and affixing the overlay to the first
material of the inner liner.
93. The skate boot as defined in claim 92, wherein the fastener comprises a

stitching.
94. The skate boot as defined in any one of claims 65 to 93, wherein the
overlay
conceals part of the first material of the inner liner beneath the overlay.
95. The skate boot as defined in any one of claims 65 to 94, comprising a
comfort covering over a given one of the medial upper edge and the lateral
upper edge of the ankle portion of the inner liner and a given one of the
medial upper edge and the lateral upper edge of the ankle portion of the
outer shell, wherein the overlay extends to the comfort covering.
96. The skate boot as defined in claim 95, wherein the comfort covering
comprising natural or synthetic leather.
97. The skate boot as defined in any one of claims 65 to 96, wherein the
overlay
occupies an area of the inner surface of the inner liner that is exposed to
more friction during repeated flexion of the player's ankle while skating than

another area of the inner surface of the inner liner unoccupied by the
overlay.
98. The skate boot as defined in any one of claims 65 to 97, wherein a
perimeter
of the overlay comprises a plurality of edges and opposite ones of the edges
have different shapes.
27
Date Recue/Date Received 2020-09-25

99. The skate boot as defined in any one of claims 65 to 98, wherein the
one of
the medial and lateral upper inner regions of the inner liner is the medial
upper inner region of the inner liner, the overlay is a medial overlay, and
the
lateral upper inner region of the inner liner comprises a lateral overlay made
of the second material having more abrasion resistance than the first
material of the inner liner.
100. The skate boot as defined in claim 99, wherein each of the medial overlay

and the lateral overlay is as defined in any one of claims 66 to 70, 79 to 95,
97 and 98.
101. The skate boot as defined in claim 65, wherein the overlay comprises an
upper edge located adjacent one of a medial upper edge and a lateral upper
edge of the ankle portion of the inner liner and a front edge located adjacent
one of a medial front edge and a lateral front edge of the ankle portion of
the inner liner, the overlay being curved between the upper and front edges
of the overlay.
102. The skate boot as defined in any one of claims 65 and 101, wherein the
overlay has a perimeter having at least three edges, and wherein at least
two of the at least three edges are curved.
103. The skate boot as defined in any one of claims 65, 101 and 102, wherein
the skate boot comprises a plurality of lace openings, the overlay spanning
at least one of the lace openings in a height direction of the skate boot.
104. The skate boot as defined in claim 103, wherein the overlay spans given
ones of the lace openings in the height direction of the skate boot.
28
Date Recue/Date Received 2020-09-25

105. The skate boot as defined in any one of claims 65 and 101 to 104, wherein

the overlay comprises a film.
106. The skate boot as defined in any one of claims 65 and 101 to 105, wherein
the overlay comprises a layer of plastic.
107. The skate boot as defined in any one of claims 65 and 101 to 106, wherein
the second material of the overlay is a thermoplastic material.
108. The skate boot as defined in claim 107, wherein the thermoplastic
material
is polyurethane.
109. The skate boot as defined in any one of claims 65 and 101 to 108, wherein

the overlay is confined to one of the medial or lateral upper inner regions of
the ankle portion of the inner liner.
110. The skate boot as defined in claim 65, wherein the one of the medial and
lateral upper inner regions of the inner liner is the medial upper inner
region
of the inner liner, the overlay is a medial overlay, and the inner liner
comprises a lateral overlay at least partially covering the lateral upper
inner
region of the ankle portion of the inner liner, the lateral overlay being made

of the second material having more abrasion resistance than the first
material of the inner liner.
111. The skate boot as defined in claim 110 , wherein the medial overlay and
the
lateral overlay have different shapes.
29
Date Recue/Date Received 2020-09-25

112. The skate boot as defined in claim 110, wherein the medial overlay and
the
lateral overlay have the same shape.
113. The skate boot as defined in any one of claims 110 and 112, wherein the
skate boot extends along a longitudinal direction from a rear to a front of
the
skate boot, each of the medial overlay and the lateral overlay comprising a
bottom edge extending parallel to the longitudinal direction of the skate
boot.
114. The skate boot as defined in any one of claims 110 to 113, wherein the
medial overlay is separated from the lateral overlay by at least a region void

of the second material.
115. The skate boot as defined in claim 65, wherein the ankle portion of the
inner
liner comprises a medial front edge and a lateral front edge, the overlay
spanning at least in part an area where the inner liner is affixed to the
outer
shell adjacent one of the medial and lateral front edges of the ankle portion
of the inner liner.
116. The skate boot as defined in any one of claims 65 and 101 to 115, wherein
the skate boot comprises a tendon guard for facing at least partially a rear
side of the ankle of the player's foot, the inner liner comprising a tendon
guard portion adjacent the tendon guard of the skate boot, the overlay
extending back toward the tendon guard portion of the inner liner but not
occupying the tendon guard portion of the inner liner.
117. The skate boot as defined in claim 65, wherein the overlay is a medial
overlay and wherein the inner liner further comprises a lateral overlay made
of the second material having more abrasion resistance than the first
material of the inner liner.
Date Recue/Date Received 2020-09-25

118. The skate boot as defined in claim 117, wherein the medial and lateral
overlays are made of a thermoplastic polyurethane film or layer bonded to
part of the first material beneath the medial and lateral overlays.
119. The skate boot as defined in any one of claims 117 and 118, wherein the
ankle portion of the inner liner comprises medial upper and front edges and
lateral upper and front edges and wherein the medial overlay has an upper
edge located adjacent the medial upper edge of the inner liner ankle portion
and a front edge located adjacent the medial front edge of the inner liner
ankle portion and the lateral overlay has an upper edge located adjacent
the lateral upper edge of the inner liner ankle portion and a front edge
located adjacent the lateral front edge of the inner liner ankle portion.
120. The skate boot as defined in any one of claims 117 to 119, wherein the
ankle portion of the outer shell has first medial and lateral lace openings
adjacent medial and lateral upper edges of the ankle portion of the outer
shell, second medial and lateral lace openings located below the first medial
and lateral lace openings, wherein the medial overlay has an upper edge
located adjacent the medial upper edge of the ankle portion of the outer
shell and a front edge located adjacent the first and second medial lace
openings, and wherein the lateral overlay has an upper edge located
adjacent the lateral upper edge of the ankle portion of the outer shell and a
front edge located adjacent the first and second lateral lace openings.
121. The skate boot as defined in any one of claims 117 to 119, comprising
medial and lateral lace members mounted to medial and lateral upper edges
of the medial and lateral side portions of the outer shell, the medial and
lateral lace members having first and second medial lace openings and first
and second lateral lace openings, the medial overlay having an upper edge
31
Date Recue/Date Received 2020-09-25

located adjacent the medial upper edge of the ankle portion of the outer
shell and a front edge located adjacent the first and second medial lace
openings, and the lateral overlay having an upper edge located adjacent
the lateral upper edge of the ankle portion of the outer shell and a front
edge
located adjacent the first and second lateral lace openings.
122. The skate boot as defined in any one of claims 117 to 121, wherein each
of
the medial and lateral overlays has a thickness between 0.3mm and 0.7mm.
123. The skate boot as defined in any one of claims 65 to 70 and 117 to 122,
wherein the first material includes brushed nylon fabric, nylon mesh,
polyester mesh or synthetic leather.
124. The skate boot as defined in any one of claims 65 to 82 and 117 to 123,
wherein the second material includes polyurethane, denier nylon, denier
cordura, ballistic nylon, rubber or neoprene.
125. The skate boot as defined in any one of claims 65 and 117 to 124, wherein

the skate boot has a tendon guard with an inner surface and wherein the
inner liner has a tendon guard portion for covering the inner surface of the
tendon guard and medial and lateral side portions for covering inner
surfaces of the medial and lateral side portions of the outer shell.
126. The skate boot as defined in any one of claims 65 and 117 to 125, wherein
the inner liner is mounted to the outer shell by lamination, stitches, glue,
needles, overmolding, thermal bonding, high-frequency bonding, vibration
bonding, or ultra-sonic bonding.
127. The skate boot as defined in any one of claims 65 and 117 to 126, wherein
the overlay is mounted to the inner liner by lamination, stitches, glue,
32
Date Recue/Date Received 2020-09-25

needles, overmolding, thermal bonding, high-frequency bonding, vibration
bonding, or ultra-sonic bonding.
128. A skate boot for enclosing a foot of a hockey player, the player's foot
having
a heel, an ankle with a medial side and a lateral side, and medial and lateral
sides, the skate boot comprising:
(a) an outer shell having outer and inner surfaces, the outer shell
comprising a heel portion for receiving the heel of the player's foot,
an ankle portion for receiving the ankle of the player's foot, the ankle
portion of the outer shell comprising a medial side having a medial
upper edge and a lateral side having a lateral upper edge, and
medial and lateral side portions for receiving the medial and lateral
sides of the player's foot; and
(b) an inner liner made of a first material and comprising an outer
surface mounted to the inner surface of the outer shell, an inner
surface forming a foot-receiving cavity, an ankle portion comprising
a medial upper edge, a medial upper inner region, a lateral upper
edge and a lateral upper inner region, wherein one of the medial and
lateral upper inner regions of the inner liner comprises an overlay
made of a second material having more abrasion resistance than the
first material of the inner liner, the second material being exposed to
an interior of the foot receiving-cavity.
129. The skate boot as defined in claim 128, comprising a tendon guard for
facing
at least partially a rear side of the player's ankle, wherein an upper edge of
the overlay extends in a longitudinal direction of the skate boot from a front

edge of the ankle portion of the inner liner to a location before the tendon
guard.
33
Date Recue/Date Received 2020-09-25

130. The skate boot as defined in claim 129, wherein the location before the
tendon guard is closer to the front edge of the ankle portion of the inner
liner
than to the tendon guard in the longitudinal direction of the skate boot.
131. The skate boot as defined in claim 129, wherein the location before the
tendon guard is closer to the tendon guard than to the front edge of the
ankle portion of the inner liner in the longitudinal direction of the skate
boot.
132. The skate boot as defined in any one of claims 128 to 131, wherein the
ankle portion of the inner liner comprises a depression for receiving a
malleolus of the player's ankle and the overlay does not overlap the
depression.
133. The skate boot as defined in any one of claims 128 to 132, wherein the
second material of the overlay is thinner than the first material of the inner
liner.
134. The skate boot as defined in any one of claims 128 to 133, wherein the
overlay conceals part of the first material of the inner liner beneath the
overlay.
135. The skate boot as defined in any one of claims 128 to 134, comprising a
comfort covering over a given one of the medial upper edge and the lateral
upper edge of the ankle portion of the inner liner and a given one of the
medial upper edge and the lateral upper edge of the ankle portion of the
outer shell, wherein the overlay extends to the comfort covering.
136. The skate boot as defined in claim 135, wherein the comfort covering
comprises natural or synthetic leather.
34
Date Recue/Date Received 2020-09-25

137. The skate boot as defined in any one of claims 128 to 136, wherein the
overlay occupies an area of the inner surface of the inner liner that is
exposed to more friction during repeated flexion of the player's ankle while
skating than another area of the inner surface of the inner liner unoccupied
by the overlay.
138. The skate boot as defined in any one of claims 128 to 137, wherein a
perimeter of the overlay comprises a plurality of edges and opposite ones
of the edges have different shapes.
139. The skate boot as defined in any one of claims 128 to 138, wherein the
one
of the medial and lateral upper inner regions of the inner liner is the medial

upper inner region of the inner liner, the overlay is a medial overlay, and
the
lateral upper inner region of the inner liner comprises a lateral overlay made
of the second material having more abrasion resistance than the first
material of the inner liner.
140. The skate boot as defined in claim 139, wherein each of the medial
overlay
and the lateral overlay is as defined in any one of claims 129 to 138.
141. The skate boot as defined in claim 128, wherein the overlay has a
perimeter
having at least three edges, and wherein at least two of the at least three
edges are curved.
142. The skate boot as defined in claim 128, wherein the overlay is confined
to
one of the medial and lateral upper inner regions of the ankle portion of the
inner liner.
143. The skate boot as defined in claim 139, wherein the medial overlay and
the
lateral overlay have different shapes.
Date Recue/Date Received 2020-09-25

144. The skate boot as defined in claim 139, wherein the medial overlay and
the
lateral overlay have the same shape.
145. The skate boot as defined in any one of claims 139 and 144, wherein the
skate boot extends along a longitudinal direction from a rear to a front of
the
skate boot, each of the medial overlay and the lateral overlay comprising a
bottom edge extending parallel to the longitudinal direction of the skate
boot.
146. The skate boot as defined in claim 128, wherein the ankle portion of the
inner liner comprises a medial front edge and a lateral front edge, the
overlay spanning at least in part an area where the inner liner is affixed to
the outer shell adjacent one of the medial and lateral front edges of the
ankle portion of the inner liner.
147. The skate boot as defined in claim 139, wherein the medial overlay is
separated from the lateral overlay by at least a region void of the second
material.
148. A skate boot for enclosing a foot of a hockey player, the player's foot
having
a heel, an ankle with a medial side and a lateral side, and medial and lateral

sides, the skate boot comprising:
(a) an outer shell having outer and inner surfaces, the outer
shell having
a heel portion for receiving the heel of the player's foot, an ankle
portion for receiving the ankle of the player's foot, the ankle portion
of the outer shell comprising a medial side having a medial upper
edge and a lateral side having a lateral upper edge, and medial and
lateral side portions for receiving the medial and lateral sides of the
player's foot; and
36
Date Recue/Date Received 2020-09-25

(b)
an inner liner made of a first material and comprising an outer
surface mounted to the inner surface of the outer shell, an inner
surface forming a foot-receiving cavity, an ankle portion comprising
a medial upper inner region and a lateral upper inner region, and an
overlay at least partially covering one of the medial and lateral upper
inner regions of the ankle portion of the inner liner, the overlay being
made of a second material having more abrasion resistance than the
first material of the inner liner, the second material being exposed to
an interior of the foot receiving-cavity.
149. The skate boot as defined in claim 148, comprising a tendon guard for
facing
at least partially a rear side of the player's ankle, wherein an upper edge of

the overlay extends in a longitudinal direction of the skate boot from a front

edge of the ankle portion of the inner liner to a location before the tendon
guard.
150. The skate boot as defined in claim 149, wherein the location before the
tendon guard is closer to the front edge of the ankle portion of the inner
liner
than to the tendon guard in the longitudinal direction of the skate boot.
151. The skate boot as defined in claim 149, wherein the location before the
tendon guard is closer to the tendon guard than to the front edge of the
ankle portion of the inner liner in the longitudinal direction of the skate
boot.
152. The skate boot as defined in any one of claims 148 to 151, wherein the
ankle portion of the inner liner comprises a depression for receiving a
malleolus of the player's ankle and the overlay does not overlap the
depression.
37
Date Recue/Date Received 2020-09-25

153. The skate boot as defined in any one of claims 148 to 152, wherein the
second material of the overlay is thinner than the first material of the inner

liner.
154. The skate boot as defined in any one of claims 148 to 153, wherein the
overlay conceals part of the first material of the inner liner beneath the
overlay.
155. The skate boot as defined in any one of claims 148 to 154, comprising a
comfort covering over a given one of the medial upper edge and the lateral
upper edge of the ankle portion of the inner liner and a given one of the
medial upper edge and the lateral upper edge of the ankle portion of the
outer shell, wherein the overlay extends to the comfort covering.
156. The skate boot as defined in claim 155, wherein the comfort covering
comprises natural or synthetic leather.
157. The skate boot as defined in any one of claims 148 to 156, wherein the
overlay occupies an area of the inner surface of the inner liner that is
exposed to more friction during repeated flexion of the player's ankle while
skating than another area of the inner surface of the inner liner unoccupied
by the overlay.
158. The skate boot as defined in any one of claims 148 to 157, wherein a
perimeter of the overlay comprises a plurality of edges and opposite ones
of the edges have different shapes.
159. The skate boot as defined in any one of claims 148 to 158, wherein the
one
of the medial and lateral upper inner regions of the inner liner is the medial
upper inner region of the inner liner, the overlay is a medial overlay, and
the
38
Date Recue/Date Received 2020-09-25

lateral upper inner region of the inner liner comprises a lateral overlay made

of the second material having more abrasion resistance than the first
material of the inner liner.
160. The skate boot as defined in claim 159, wherein each of the medial
overlay
and the lateral overlay is as defined in any one of claims 149 to 158.
161. The skate boot as defined in claim 148, wherein the overlay has a
perimeter
having at least three edges, and wherein at least two of the at least three
edges are curved.
162. The skate boot as defined in claim 148, wherein the overlay is confined
to
one of the medial and lateral upper inner regions of the ankle portion of the
inner liner.
163. The skate boot as defined in claim 159, wherein the medial overlay and
the
lateral overlay have different shapes.
164. The skate boot as defined in claim 159, wherein the medial overlay and
the
lateral overlay have the same shape.
165. The skate boot as defined in any one of claims 159 and 164, wherein the
skate boot extends along a longitudinal direction from a rear to a front of
the
skate boot, each of the medial overlay and the lateral overlay comprising a
bottom edge extending parallel to the longitudinal direction of the skate
boot.
166. The skate boot as defined in claim 148, wherein the ankle portion of the
inner liner comprises a medial front edge and a lateral front edge, the
overlay spanning at least in part an area where the inner liner is affixed to
39
Date Recue/Date Received 2020-09-25

the outer shell adjacent one of the medial and lateral front edges of the
ankle portion of the inner liner.
167. The skate boot as defined in claim 159, wherein the medial overlay is
separated from the lateral overlay by at least a region void of the second
material.
Date Recue/Date Received 2020-09-25

Description

Note: Descriptions are shown in the official language in which they were submitted.


SKATE BOOT HAVING AN INNER LINER WITH
AN ABRASION RESISTANT OVERLAY
Field of the invention
The present invention relates to a skate boot having an inner liner with an
abrasion
resistant cover, layer, patch, or overlay made of a material that has more
abrasion
resistance than the remaining material of the inner liner.
Background of the invention
As is well known in the art, a skate boot for an ice hockey or roller hockey
player
may comprise an outer shell made of different layers and an inner liner or
inner lining
for covering the inner surface of the outer shell. The inner liner has an
outer surface
that is mounted to the inner surface of the outer shell and an inner surface
adapted
to contact the player's foot or the sock covering the player's foot.
The inner liner may be made of a layer of soft material such as a sheet of
polyester
laminated with a layer of foam, or of a layer of fabric made from nylon
fibers.
Because of the repetitive flexing motions in the ankle region of the hockey
player,
the hockey sock covering the leg pad worn by the player and/or the boot tongue

repetitively contact the upper medial and lateral inner regions of the inner
liner and
these portions are therefore exposed to much more friction and may eventually
be
partially or entirely be torn, abraded or damaged. This constant rubbing of
the
tongue and/or leg pad covered by the hockey sock is mostly concentrated to the

upper medial and lateral inner regions of the inner liner around the first and
second
lace openings or eyelets of the skate boot, extending backwards from the lace
openings or eyelets a few centimeters depending on the size of the skate boot.
There is therefore a need in the industry for a skate boot having an inner
liner that
has one or more overlays, coverings, layers or patches provided on the upper
inner
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CA 2984944 2017-11-07

regions of the inner liner and made of a material that has more abrasion
resistance
than the remaining material of the inner liner.
Summary of the invention
As embodied and broadly described herein, according to a broad aspect, the
invention provides a skate boot for enclosing a foot of a hockey player, the
player's
foot having a heel, an ankle with a medial side and a lateral side, and medial
and
lateral sides, the skate boot comprising: (a) an outer shell having outer and
inner
surfaces, the outer shell comprising a heel portion for receiving the heel of
the
player's foot, an ankle portion for receiving the ankle of the player's foot,
the ankle
portion of the outer shell comprising a medial side having a medial upper edge
and a
lateral side having a lateral upper edge, and medial and lateral side portions
for
receiving the medial and lateral sides of the player's foot; and (b) an inner
liner made
of a first material and comprising an outer surface mounted to the inner
surface of
the outer shell, an inner surface adapted to contact the player's foot or a
sock
covering the player's foot, an ankle portion comprising a medial upper edge, a

medial upper inner region, a lateral upper edge and a lateral upper inner
region,
wherein one of the medial and lateral upper inner regions of the inner liner
comprises an overlay made of a second material having more abrasion resistance

than the first material of the inner liner.
According to another broad aspect, the invention provides a skate boot for
enclosing
a foot of a hockey player, the player's foot having a heel, an ankle with a
medial side
and a lateral side, and medial and lateral sides, the skate boot comprising:
(a) an
outer shell having outer and inner surfaces, the outer shell having a heel
portion for
receiving the heel of the player's foot, an ankle portion for receiving the
ankle of the
player's foot, the ankle portion of the outer shell comprising a medial side
having a
medial upper edge and a lateral side having a lateral upper edge, and medial
and
lateral side portions for receiving the medial and lateral sides of the
player's foot;
2
Date Recue/Date Received 2020-09-25

and (b) an inner liner made of a first material and comprising an outer
surface
mounted to the inner surface of the outer shell, an inner surface adapted to
contact
the player's foot or a sock covering the player's foot, an ankle portion
comprising a
medial upper inner region and a lateral upper inner region, and an overlay at
least
partially covering one of the medial and lateral upper inner regions of the
ankle
portion of the inner liner, the overlay being made of a second material having
more
abrasion resistance than the first material of the inner liner.
According to another broad aspect, the invention provides a skate boot for
enclosing
a foot of a skater, the skate boot comprising: an outer shell comprising an
outer
surface and an inner surface; and an inner liner mounted to the outer shell
and
comprising an outer surface and an inner surface, the outer surface of the
inner liner
facing towards the inner surface of the outer shell, the inner surface of the
inner liner
being configured to be exposed to the skater when the foot of the skater is in
the
skate boot, the inner liner comprising: a first material making up a first
portion of the
inner surface of the inner liner; and a second material having more abrasion
resistance than the first material and making up a second portion of the inner

surface of the inner liner.
According to another broad aspect, the invention provides an inner liner for a
skate
boot for enclosing a foot of a skater, the inner liner being mountable to an
outer shell
of the skate boot, the inner liner comprising an outer surface and an inner
surface,
the outer surface of the inner liner being configured to face towards an inner
surface
of the outer shell of the skate boot, the inner surface of the inner liner
being
configured to be exposed to the skater when the foot of the skater is in the
skate
boot, the inner liner comprising a first material making up a first portion of
the inner
surface of the inner liner and a second material having more abrasion
resistance
3
Date Recue/Date Received 2020-09-25

than the first material and making up a second portion of the inner surface of
the
inner liner.
According to a further broad aspect, the invention provides a skate boot for
enclosing a skater's foot, the skate boot comprising: a) an outer shell; and
b) an
inner liner mounted to the outer shell, the inner liner comprising an
innermost
surface of the skate boot, the inner liner comprising: a first material making
up a first
portion of the innermost surface of the skate boot; and a second material
having
more abrasion resistance than the first material and making up a second
portion of
the innermost surface of the skate boot.
According to another broad aspect, the invention provides a skate boot for
enclosing
a foot of a skater, the skate boot comprising: a) an outer shell comprising an
outer
surface and an inner surface; and b) an inner liner mounted to the outer shell
and
comprising an outer surface and an inner surface, the outer surface of the
inner liner
facing towards the inner surface of the outer shell, the inner liner
comprising: a first
material making up a first portion of the inner surface of the inner liner;
and a second
material having more abrasion resistance than the first material and making up
a
second portion of the inner surface of the inner liner, the second material
being
configured to be exposed to the skater when the foot of the skater is in the
skate
boot.
According to another broad aspect, the invention provides a liner for a skate
boot,
the liner being mountable to a shell of the skate boot and comprising an outer
surface and an inner surface, the outer surface of the liner being configured
to face
towards an inner surface of the shell of the skate boot, the inner surface of
the liner
comprising a first material and an overlay of a second material covering a
part of the
first material, the second material having more abrasion resistance than the
first
material the overlay and another part of the first material not covered by the
second
material being exposed to a skater's foot when placed in the skate boot.
3a
Date Recue/Date Received 2020-09-25

According to a further broad aspect, the invention provides a skate boot
comprising
(i) a shell; and (ii) a liner mounted to the shell, the liner having an inner
surface
comprising a first material, at least part of the first material being covered
by a layer
.. of a second material, the second material and another part of the first
material not
covered by the second material being exposed to a skater's foot when placed in
the
skate boot.
According to another broad aspect, the invention provides a skate boot for
enclosing
.. a foot of a skater, the skate boot comprising: a) a shell; and b) a liner
mounted to the
shell, the liner including an inner surface configured to be exposed to the
skater
when the foot of the skater is in the skate boot, the liner comprising: a
first material
making up a first portion of the inner surface of the liner; and a plurality
of patches of
a second material having more abrasion resistance than the first material that
are
making up a second portion of the inner surface of the liner, the patches
being
separated from one another by the first material.
According to a further broad aspect, the invention provides a skate boot for
enclosing a foot of a skater, the skate boot comprising: a) a shell; and b) a
liner
.. mounted to the shell, the liner including an inner surface configured to be
exposed to
the skater when the foot of the skater is in the skate boot, the liner
comprising: a
layer of fabric making up a first portion of the inner surface of the liner;
and an
overlay of a material having more abrasion resistance than the fabric, the
overlay
overlying the layer of fabric and making up a second portion of the inner
surface of
.. the liner, the second portion of the inner surface of the liner being
exposed to more
friction during repeated flexion of an ankle of the skater while skating than
the first
portion of the inner surface of the liner.
According to a further broad aspect, the invention provides a skate boot for
.. enclosing a foot of a hockey player, the player's foot having a heel, an
ankle with a
3b
Date Recue/Date Received 2020-09-25

medial side and a lateral side, and medial and lateral sides. The skate boot
comprises an outer shell having outer and inner surfaces. The outer shell
comprises
a heel portion for receiving the heel of the player's foot, an ankle portion
for receiving
the ankle of the player's foot. The ankle portion of the outer shell comprises
a medial
side having a medial upper edge and a lateral side having a lateral upper
edge, and
medial and lateral side portions for receiving the medial and lateral sides of
the
player's foot. The skate boot also comprise an inner liner made of a first
material and
comprising an outer surface mounted to the inner surface of the outer shell.
The
inner liner also comprises an inner surface forming a foot-receiving cavity.
The inner
liner further comprises an ankle portion comprising a medial upper edge, a
medial
upper inner region, a lateral upper edge and a lateral upper inner region. One
of the
medial and lateral upper inner regions of the inner liner comprises an overlay
made
of a second material having more abrasion resistance than the first material
of the
inner liner, the second material being exposed to an interior of the foot
receiving-
cavity.
According to a further broad aspect, the invention provides a skate boot for
enclosing a foot of a hockey player, the player's foot having a heel, an ankle
with a
medial side and a lateral side, and medial and lateral sides. The skate boot
comprises an outer shell having outer and inner surfaces, the outer shell
having a
heel portion for receiving the heel of the player's foot, an ankle portion for
receiving
the ankle of the player's foot. The ankle portion of the outer shell comprises
a medial
side having a medial upper edge and a lateral side having a lateral upper
edge, and
medial and lateral side portions for receiving the medial and lateral sides of
the
player's foot. The skate boot also comprises an inner liner made of a first
material
and comprising an outer surface mounted to the inner surface of the outer
shell. The
inner liner also comprises an inner surface forming a foot-receiving cavity.
The inner
liner further comprises an ankle portion comprising a medial upper inner
region and
a lateral upper inner region. The inner liner also comprises an overlay at
least
partially covering one of the medial and lateral upper inner regions of the
ankle
3c
Date Recue/Date Received 2020-09-25

portion of the inner liner, the overlay being made of a second material having
more
abrasion resistance than the first material of the inner liner, the second
material
being exposed to an interior of the foot receiving-cavity.
These and other aspects and features of the present invention will now become
apparent to those of ordinary skill in the art upon review of the following
description
of specific embodiments of the invention and the accompanying drawings.
Brief description of the drawings
A detailed description of the embodiments of the present invention is provided
herein
below, by way of example only, with reference to the accompanying drawings, in
which:
Figure 1 is a side view of a right human foot with the integument of the foot
shown in
dotted lines and the bones shown in solid lines;
Figure 2 is a front view of the human foot of Figure 1;
Figure 3 is a side view of an ice skate having a skate boot with an inner
liner in
accordance with a first embodiment of the present invention;
Figure 4 is a perspective view of the ice skate of Figure 3, shown without the
tongue
in order to better show the inner liner in accordance with the first
embodiment of the
present invention;
Figure 5 is an exploded perspective view of the ice skate of Figure 3;
3d
Date Recue/Date Received 2020-09-25

Figure 6 is a partial enlarged top perspective view of the ice skate of Figure
3;
Figure 7 is a perspective view of the inner liner in accordance with the first

embodiment of the present invention;
Figure 8 is a top view of the inner liner of Figure 7, with the liner shown in
a flat
position and with the medial and lateral overlays shown separately;
Figure 9 is a top view of the inner liner of Figure 7, with the inner liner
shown in a flat
position;
Figure 10 is a top view of an inner liner in accordance with a second
embodiment of
the present invention, with the liner shown in a flat position;
Figure 11 is a top view of an inner liner in accordance with a third
embodiment of the
present invention, with the liner shown in a flat position;
Figure 12 is a top view of an inner liner in accordance with a fourth
embodiment of
the present invention, with the liner shown in a flat position; and
Figure 13 is a top view of an inner liner in accordance with a fifth
embodiment of the
present invention, with the liner shown in a flat position.
In the drawings, embodiments of the invention are illustrated by way of
examples. It
is to be expressly understood that the description and drawings are only for
the
purpose of illustration and are an aid for understanding. They are not
intended to be
a definition of the limits of the invention.
4
CA 2984944 2017-11-07

Detailed description of the embodiments of the invention
To facilitate the description, any reference numeral designating an element in
one
figure will designate the same element if used in any other figures. In
describing the
embodiments, specific terminology is resorted to for the sake of clarity but
the
invention is not intended to be limited to the specific terms so selected, and
it is
understood that each specific term comprises all equivalents.
Unless otherwise indicated, the drawings are intended to be read together with
the
specification, and are to be considered a portion of the entire written
description of
this invention. As used in the following description, the terms "horizontal",
"vertical",
"left", "right", "up", "down" and the like, as well as adjectival and
adverbial derivatives
thereof (e.g., "horizontally", "rightwardly", "upwardly", "radially", etc.),
simply refer to
the orientation of the illustrated structure. Similarly, the terms "inwardly,"
"outwardly"
and "radially" generally refer to the orientation of a surface relative to its
axis of
elongation, or axis of rotation, as appropriate.
Shown in Figures 1 and 2 is a typical right human foot F that includes toes T,
a
plantar surface PS, a top surface TS, a medial side MS and a lateral side LS.
In
addition, the human foot includes a heel H, and an ankle A having a medial
side with
and a medial malleolus MM, a rear side RS and a lateral side with a lateral
malleolus
LM, the lateral malleolus LM being at a lower position than the medial
malleolus MM.
The rear side RS has an upper part UP and a lower part LP projecting outwardly
with
relation to the upper part UP, the lower part merging with the heel H.
Shown in Figures 3 to 5 is an ice skate 2 that comprises a skate boot 4
suitable for
enclosing the foot of a hockey player. Although the skate boot 4 shown in the
figures
is being used for an ice skate, it is understood that the skate boot 4 could
also be
used for a roller hockey skate.
5
CA 2984944 2017-11-07

The skate boot 4 has an outer shell 6 for receiving the player's foot, the
outer shell 6
having an outer surface 8 and an inner surface 10, a toe cap 12 made of a
rigid
material for protecting the player's toes, a tongue 14 extending upwardly and
rearwardly from the toe cap 12 for covering a forefoot of the player's foot,
an inner
.. liner 16 having an outer surface 18 mounted to the inner surface 10 of the
outer shell
6 and an inner surface 20 adapted to contact the player's foot or a sock
covering the
player's foot, a footbed 22, an insole 24, an outsole 26, an ice skate blade
holder 28
and an ice skate blade 29. The footbed 22 has an upper surface for facing the
plantar surface of the player's foot. The outsole 26 has an upper surface on
which
the sole portion of the outer shell 6 (e.g. the insole 24) may be affixed and
a lower
surface on which the blade holder 28 is mounted.
The outer shell 6 may be made of a thermoformable material. As used herein,
the
expression "thermoformable material" refers to a material that is capable of
softening
when heated and of hardening again when cooled. Some non-limiting examples of
different types of thermoformable material comprise ethylene vinyl acetate
(EVA)
foam, polyethylene foam, polystyrene foam, polypropylene foam and
thermoformable materials sold under the trade-marks MEGABIX , SURLYN ,
SONTARA , FORM0500 , BYLON , MOSOCA and NYLON 66.
The outer shell 6 is thermoformed such that it comprises a heel portion 30 for

receiving the heel of the player's foot, an ankle portion 32 for receiving the
ankle of
the player's foot, the ankle portion 32 comprising a medial side 34 having a
medial
upper edge 36 and a medial upper region 38, a lateral side 40 having a lateral
upper
edge 42 and a lateral upper region 44, and a rear portion 46 for receiving the
rear
side of the ankle, and medial and lateral side portions 48, 50 for receiving
the medial
and lateral sides of the player's foot, the medial and lateral side portions
48, 50
having medial and lateral upper edges 52, 54. The medial and lateral side
portions
48, 50 of the outer shell 6 extend forwardly from the heel and ankle portions
30, 32.
.. The heel portion 30, ankle portion 32 and medial and lateral side portions
48, 50
form a foot-receiving cavity that conforms to the general shape of the
player's foot.
6
CA 2984944 2017-11-07

The heel portion 30 of the outer shell 6 may be thermoformed such that it is
substantially cup-shaped for following the contour of the player's heel.
The medial side 34 of the ankle portion 32 of the outer shell 6 may have a
medial
cup-shaped depression for receiving the medial malleolus and the lateral side
40 of
the ankle portion 32 of the outer shell 6 may have a lateral cup-shaped
depression
for receiving the lateral malleolus. The lateral depression is located
slightly lower
than the medial depression for conforming to the morphology of the player's
foot.
The rear portion 46 of the ankle portion 32 may be thermoformed such that it
follows
the lower part of the rear side of the player's foot.
The medial and lateral side portions 48, 50 of the outer shell 6 may be
thermoformed
such that they each define an inner surface that generally follows the contour
of the
side of the player's foot.
The outer shell 6 also comprises a tendon guard 56 for facing at least
partially the
upper part of the rear side of the ankle. The tendon guard 56 allows backwards
flexion of the ankle when the player's foot moves towards full extension. The
tendon
guard 56 may be made of silicone or may be made by injection molding using
polyester, polyurethane, polyamide, or other suitable thermoplastics. The
selected
material may have enough flexibility to allow the tendon guard 56 to flex
rearwardly
when pressure is applied on it while it should also have enough resiliency to
allow
the tendon guard 56 to return to its initial position when pressure is no
longer applied
on it.
The skate boot 4 may also comprises medial and lateral lace members 58, 60
mounted to the medial and lateral upper edges 52, 54 of the medial and lateral
side
portions 48, 50 of the outer shell 6. The medial and lateral lace members 58,
60 may
be made of fabric, textile, leather or plastic and comprise a series of medial
and
7
CA 2984944 2017-11-07

lateral apertures 62, 64 for receiving a lace. Eyelets may be punched into the
lace
apertures 62, 64 of lace members 58, 60.
The lace members 58, 60 can be mounted to the medial and lateral upper edges
52,
54 of the medial or lateral side portions 48, 50 of the outer shell 6 via any
method
known in the art such as stitching, overmolding, thermal bonding, high-
frequency
bonding, vibration bonding, piping, adhesive, or any combination thereof. In
yet other
embodiments, the lace members can form an integral part of the outer shell 6.
In
another embodiment, the lace members may be omitted and lace apertures and
eyelets may be rather provided along the medial and lateral upper edges of the

medial and lateral side portions of the outer shell. Medial and lateral bands
or
overlays may then be added to the outer shell in order to add rigidity to the
skate
boot in the lace regions.
As indicated previously, the skate boot 4 has the inner liner 16, which can be
mounted to the outer shell 6 by lamination, stitches, glue, needles,
overmolding,
thermal bonding, high-frequency bonding, vibration bonding, ultra-sonically
bonded,
or the like.
The inner liner 16 is made of a first material and comprises at least one
covering,
layer, patch or overlay made of a second material having more abrasion
resistance
than the first material of the inner liner.
The inner liner 16 may be made of different layers, for example an inner layer
that is
made of an air-pervious fabric and has an inner surface to contact the
player's foot
or sock in use, an intermediate cushioning layer made of a resilient
cushioning
material, and an outer layer that is co-extensive with the inner layer and
cushioning
layer and that is made of a water impervious material. The air-pervious fabric
may be
made of nylon fabric. The resilient cushioning material may be made vinyl
foam.
8
CA 2984944 2017-11-07

In other examples, the inner liner 16 may be made of one or more layers of
materials
such as: anti-microbial, anti-fungal polypropylene, polyester or polyester
blend
having a polyester or cotton backing or the like; fabric or nonwoven made from
corn
fibers or a blend of corn fibers with acetate, polyvinyl acetate or polyester
fibers;
synthetic leathers; polyester fabrics; nonwoven fabrics, nonwoven wool blend;
polyester fabric with an active carbon compound bonded to the polyester; or
sanded
polyester microfiber material.
In another example, the inner liner 16 may be made of a layer of soft material
such
as a sheet of polyester laminated with a layer of foam, or of a layer of
fabric made
from nylon fibers. The inner liner 16 may also be made of brushed nylon
fabric, nylon
mesh, polyester mesh or synthetic leather.
Referring to Figures 7 to 9, the inner liner 16 has an ankle portion 66
comprising a
medial upper inner region 68, a medial upper edge 70, a medial front edge 72,
a
lateral upper inner region 74, a lateral upper edge 76 and a lateral front
edge 78.
The inner liner 16 may also comprise a tendon guard portion 80 for covering
the
inner surface of the tendon guard 56 and medial and lateral side portions 82,
84 for
covering the inner surface of the medial and lateral side portions 48, 50 of
the outer
shell 6.
The inner liner 16 is made of a first material and comprises at least one
covering,
layer, patch or overlay made of a second material having more abrasion
resistance
than the first material of the inner liner, the overlay being located in an
inner region
of the liner 16 that is more exposed to friction from the tongue and/or leg
pad
covered by hockey sock. For example, the inner liner may have medial and
lateral
overlays 86, 88 generally covering the medial and lateral upper inner regions
68, 74
of the inner liner 16. The medial and lateral upper inner regions 68, 74 of
the inner
liner 16 may each be seen as a region occupying a substantial portion of the
upper
of the medial and lateral inner surfaces of the ankle portion 66 delimited by
the
upper edge and the front edges at both upper corner sides (see the trapezoids
9
CA 2984944 2017-11-07

shown as broken lines in Figure 8). While the medial and lateral overlays 86,
88 may
cover about 20% to 30% of the medial and lateral upper inner regions 68, 74,
it is
understood that the overlays may also cover a smaller or larger percentage of
these
regions.
The medial overlay 86 has upper, front, lower and rear edges 86UE, 86FE, 86LE,

86RE and the lateral overlay 88 has upper, front, lower and rear edges 88UE,
88FE,
88LE, 88RE, the upper edge 86UE of the medial overlay 86 being located
adjacent
the medial upper edge 70 of the inner liner ankle portion 66, the front edge
86FE of
the medial overlay 86 being located adjacent the medial front edge 72 of the
inner
liner ankle portion 66, the upper edge 88UE of the lateral overlay 88 being
located
adjacent the lateral upper edge 76 of the inner liner ankle portion 66 and the
front
edge 88FE of the lateral overlay 88 being located adjacent the lateral front
edge 78
of the inner liner ankle portion 66. As is best seen in Figure 6, with such a
construction the upper edge 86UE of the medial overlay 86 is located adjacent
the
medial upper edge 36 of the shell ankle portion 32, the front edge 86FE of the

medial overlay 86 is located adjacent the upper edge 52 of the shell medial
side
portion 48 (and adjacent the first and second lace openings 621, 622), the
upper
edge 88UE of the lateral overlay 88 is located adjacent the lateral upper edge
42 of
the shell ankle portion 32, and the front edge 88FE of the lateral overlay 88
is
located adjacent the upper edge 54 of the shell lateral side portion 50 (and
adjacent
the first and second lace openings 641, 642).
While the inner liner 16 has medial and lateral overlays 86, 88, it is
understood that
one overlay may be omitted such that the inner liner only comprises one
overlay
located on the inner region that may be more exposed to friction (the lateral
inner
region for example).
The medial and lateral overlays 86, 88 may be mounted or affixed to the medial
and
lateral upper inner regions 68, 74 of the inner liner 16 using any method
known in
the art such as lamination, stitching, gluing, needling, overmolding, thermal
bonding,
CA 2984944 2017-11-07

high-frequency bonding, vibration bonding, ultra-sonically bonding or any
combination thereof.
Moreover, the medial and lateral overlays 86, 88 may be made of any suitable
material offering more abrasion resistance than the remaining material of the
inner
liner 16, such as thermoplastic polyurethane, polyurethane, denier nylon,
denier
cord ura, ballistic nylon, rubber or neoprene.
For example, the medial and lateral overlays 86, 88 may be made of a
thermoplastic
polyurethane film or layer bonded to the inner surface 20 of the inner liner
16 by
high-frequency bonding at a temperature between 90 C and 100 C and at a
pressure between 4 and 5 kg/cm2 for about two minutes with a cooling period of

about one minute.
The medial and lateral overlays 86, 88 may each have a thickness between 0.3mm
and 0.7mm.
An inner liner 160 in accordance with a second embodiment of the invention is
shown in Figure 10 in which the same reference numerals are used for the same
elements as those for the inner liner 16. The inner liner 160 has medial and
lateral
overlays 186, 188 generally covering the medial and lateral upper inner
regions of
the inner liner 160. The medial overlay 186 has upper, front, lower and rear
edges
186UE, 186FE, 186LE, 186RE and the lateral overlay 188 has upper, front, lower

and rear edges 188UE, 188FE, 188LE, 188RE, the upper edge 186UE of the medial
overlay 186 being located adjacent the medial upper edge of the inner liner
ankle
portion, the front edge 186FE of the medial overlay 186 being located adjacent
the
medial front edge of the inner liner ankle portion, the upper edge 188UE of
the
lateral overlay 188 being located adjacent the lateral upper edge of the inner
liner
ankle portion and the front edge 188FE of the lateral overlay 188 being
located
adjacent the lateral front edge of the inner liner ankle portion. The rear
edges
186RE, 188RE each extends along an axis generally parallel to the vertical and
the
11
CA 2984944 2017-11-07

lower edges 186LE, 188LE each extends along an axis generally parallel to the
horizontal.
An inner liner 260 in accordance with a third embodiment of the invention is
shown
in Figure 11 in which the same reference numerals are used for the same
elements
as those for the inner liner 16. The inner liner 260 has medial and lateral
overlays
286, 288 generally covering the medial and lateral upper inner regions of the
inner
liner 260. The medial overlay 286 has upper, front and lower edges 286UE,
286FE,
186LE and the lateral overlay 288 has upper, front and lower edges 288UE,
288FE,
288LE, the upper edge 286UE of the medial overlay 286 being located adjacent
the
medial upper edge of the inner liner ankle portion, the front edge 286FE of
the
medial overlay 286 being located adjacent the medial front edge of the inner
liner
ankle portion, the upper edge 288UE of the lateral overlay 288 being located
adjacent the lateral upper edge of the inner liner ankle portion and the front
edge
288FE of the lateral overlay 288 being located adjacent the lateral front edge
of the
inner liner ankle portion. The lower edges 286LE, 288LE each extends along an
axis
generally transversal to the vertical.
An inner liner 360 in accordance with a fourth embodiment of the invention is
shown
in Figure 12 in which the same reference numerals are used for the same
elements
as those for the inner liner 16. The inner liner 360 has an overlay 386
covering the
medial and lateral upper inner regions and a portion of the upper inner middle
region
of the inner liner 360. The overlay 386 has medial upper edge 386MUE being
located adjacent the medial upper edge of the inner liner ankle portion,
medial front
edge 386MFE being located adjacent the medial front edge of the inner liner
ankle
portion, lateral upper edge 388LUE being located adjacent the lateral upper
edge of
the inner liner ankle portion, and lateral front edge 288LFE being located
adjacent
the lateral front edge of the inner liner ankle portion.
An inner liner 460 in accordance with a fifth embodiment of the invention is
shown in
Figure 13 in which the same reference numerals are used for the same elements
as
12
CA 2984944 2017-11-07

those for the inner liner 16. The inner liner 460 has medial and lateral
overlays 486,
488 generally covering the medial and lateral upper inner regions of the inner
liner
460. The medial overlay 486 has upper, front, lower and rear edges 486UE,
486FE,
486LE, 486RE and the lateral overlay 488 has upper, front, lower and rear
edges
488UE, 488FE, 488LE, 488RE, the upper edge 486UE of the medial overlay 486
being located adjacent the medial upper edge of the inner liner ankle portion,
the
front edge 486FE of the medial overlay 486 being located adjacent the medial
front
edge of the inner liner ankle portion, the upper edge 488UE of the lateral
overlay
488 being located adjacent the lateral upper edge of the inner liner ankle
portion and
the front edge 488FE of the lateral overlay 488 being located adjacent the
lateral
front edge of the inner liner ankle portion. The rear edge 488RE of the
lateral overlay
488 is located more inwardly than the rear edge 486RE of the medial overlay
486
such that the lateral overlay 488 covers a larger region than the medial
overlay 486.
As is best seen in Figures 3 to 5, the skate boot 4 may also comprises medial
and
lateral ankle layers, coverings or overlays 90, 92 for covering the medial and
lateral
upper edges 70, 76 of the liner 16 and the medial and lateral upper edges 36,
42 of
the ankle portion 32 of the outer shell 6. These medial and lateral overlays
90, 92
may be made of natural or synthetic leather and may add comfort to the player
in the
ankle region, especially during the breaking-in process of the skate boot 4.
The
skate boot 4 may also comprise a heel layer, covering or overlay 94 for at
least
partially covering the heel portion 30 of the outer shell and medial and
lateral side
layers, coverings or overlays 96 for at least partially covering the front
portion of the
medial and lateral side portions 48, 50 of the outer shell 6.
The above description of the embodiments should not be interpreted in a
limiting
manner since other variations, modifications and refinements are possible
within the
scope of the present invention. The scope of the invention is defined in the
appended claims and their equivalents.
13
CA 2984944 2017-11-07

Representative Drawing
A single figure which represents the drawing illustrating the invention.
Administrative Status

For a clearer understanding of the status of the application/patent presented on this page, the site Disclaimer , as well as the definitions for Patent , Administrative Status , Maintenance Fee  and Payment History  should be consulted.

Administrative Status

Title Date
Forecasted Issue Date 2022-03-08
(22) Filed 2013-09-30
(41) Open to Public Inspection 2015-03-30
Examination Requested 2018-09-27
(45) Issued 2022-03-08

Abandonment History

There is no abandonment history.

Maintenance Fee

Last Payment of $263.14 was received on 2023-09-01


 Upcoming maintenance fee amounts

Description Date Amount
Next Payment if standard fee 2024-10-01 $347.00
Next Payment if small entity fee 2024-10-01 $125.00

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Payment History

Fee Type Anniversary Year Due Date Amount Paid Paid Date
Application Fee $400.00 2017-11-07
Maintenance Fee - Application - New Act 2 2015-09-30 $100.00 2017-11-07
Maintenance Fee - Application - New Act 3 2016-09-30 $100.00 2017-11-07
Maintenance Fee - Application - New Act 4 2017-10-02 $100.00 2017-11-07
Maintenance Fee - Application - New Act 5 2018-10-01 $200.00 2018-09-12
Request for Examination $800.00 2018-09-27
Maintenance Fee - Application - New Act 6 2019-09-30 $200.00 2019-09-03
Maintenance Fee - Application - New Act 7 2020-09-30 $200.00 2020-09-01
Maintenance Fee - Application - New Act 8 2021-09-30 $204.00 2021-09-01
Final Fee 2021-12-29 $306.00 2021-12-29
Maintenance Fee - Patent - New Act 9 2022-10-03 $203.59 2022-09-02
Maintenance Fee - Patent - New Act 10 2023-10-03 $263.14 2023-09-01
Owners on Record

Note: Records showing the ownership history in alphabetical order.

Current Owners on Record
BAUER HOCKEY LTD.
Past Owners on Record
None
Past Owners that do not appear in the "Owners on Record" listing will appear in other documentation within the application.
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Document
Description 
Date
(yyyy-mm-dd) 
Number of pages   Size of Image (KB) 
Amendment 2020-03-11 29 1,000
Claims 2020-03-11 25 873
Examiner Requisition 2020-05-25 3 204
Amendment 2020-09-25 118 6,666
Description 2020-09-25 17 802
Claims 2020-09-25 27 972
Examiner Requisition 2020-11-24 3 173
Amendment 2021-03-23 7 290
Final Fee 2021-12-29 5 124
Representative Drawing 2022-02-04 1 12
Cover Page 2022-02-04 1 42
Electronic Grant Certificate 2022-03-08 1 2,527
Abstract 2017-11-07 1 15
Description 2017-11-07 13 593
Claims 2017-11-07 6 230
Drawings 2017-11-07 12 183
Amendment 2017-11-07 87 3,300
Correspondence Related to Formalities 2017-11-07 2 53
Divisional - Filing Certificate 2017-11-20 1 144
Representative Drawing 2017-11-28 1 12
Cover Page 2017-11-28 2 46
Maintenance Fee Payment 2018-09-12 1 62
Request for Examination 2018-09-27 3 134
Description 2017-11-08 16 734
Claims 2017-11-08 73 2,678
Examiner Requisition 2019-09-16 4 194