Note : Les descriptions sont présentées dans la langue officielle dans laquelle elles ont été soumises.
A-13588
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METHOD AND APP~RA~US FOR PRODUCING
SHRUNKEN PILFER-PR~OF NECK LABELS ~OR CONTAINERS
The invention relates to method and apparatus ror
ma~ing labels for containers of shrinkable, polymeric mater-
ial that are predecorated in web form and transferred onto
an ambient temperature container and heat shrunken onto the
eontainer for snugly encircling the neck and closure portions
of the container. Preferably, in the case of bottles having
screw caps, for example, the shrunken label will also include
a pilfer-proof feature of the type that visually signifies
tampering with or initial removal of the closure.
BACKGROUND OF THE INVENT-~N
The invention disclosed in
U. S. Patent 3,951,292 issued April 20, 1976
entitled "Pilfer-Proof Neckband for a Bottle" provided a
need for a production machine and process to produce the
labelled bottles.
Since the nature of the product calls for shrinking a
cellular polymeric material that is oriented for contraction
upon sufficient heating onto a glass bottle, for example,
that is filled with a product such as food, beverage or beer,
the encircling label needs to be contracted onto a relatively
cold bottle without benefit of preheat. The cellular mater-
ial, on th other hand, is a heat insulator and has a rela-
tively low thermal transmission rate through the material
from its outside to inside surfaces. In prior processes,
such as my U. S. Patents No. 3,767,496 and 3,802,942, tr.e
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cellular polymeric material has been subjected to heating
on opposite surfaces by preheating the base article to
which the encircling form of the material is applied to a
temperature of 225F or more. when applying the encircling
S form of cellular, shrinkable material on capped bottles con-
taining food products or the like, it should be apparent that
preheating of this nature is impractical, and the bottles
need be at ambient temperature when the shrinking by heat
takes place. This requires shrinking the material onto the
;'cold" bottle by applying heat sufficient for shrinking it
from the external surface. In so doing, the insulating
effect of the cellular plastic invariably creates wrinkles
in the encircling material as it is shrunken. When using
the material as a label or for decorative purposes on the
bottle, the random and uncontrolled wrinkling in the material
as it shrinks produces an unsatisfactory appearance of the
product.
SUMMARY OF TH~ INVENTION
In the present invention, a practical method is devised
for applying a hollow tubular sheath or sleeve of a shrink-
able organic thermoplastic material, especially of cellular
material, over the neck and closure skirt portions of a cold
bottle and controlling the wrinkles of the product resulting
in a superior labelled product from the standpoint of appear-
ance and performance. The method also provides for ma~ing
; the product pilfer-proof by partially slitting the thickness
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of the material along a line that will be along the annular
perimeter of the skirt edge of the bottle closure, and open-
ing the bottle by unscrewing the cap or tam?ering with it
causes a visual sign by the severing of the label on this
annular score line. To assure the sleeve label is firmly on
the neck of the bottle and such line severing will occur,
the invention provides for adhesively securing the neck
overlying portion of the label onto the bottle where neces-
sary. In the preferred form of the method, the bottle neck
is pretreated with an adhesive. One convenient adhesive is
an aqueous emulsified type which dries to a tacky condition
on the glass. The shrunken sleeve is adhered to the neck of
the bottle similar to the action of a pressure sensitiv typ~
adhesive, thereby bonding that portion of the shrunken label
firmly onto the bottle surface. Iwisting of the label por-
tion over the cap skirt assures severing the label along the
line of the partial-depth slit dividing it into upper and
lower portions on the closure skirt and bottle neck, respec-
tively.
~O The present invention also provides a machine capable
of automatic production for making the sleeves of the shrink-
able material from a predecorated or preprinted web supply
and assembling the sleeves onto the upper ends of the capped
bottles handled in the machine and registered thereby. The
bottles receiving the label sleeves are discharged from the
machine and conveyed in a heating device that will apply ~he
proper heating for shrinking the labels in place to complete
the pac~age,
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In the machine, subcombinatlon structures provide the
following:
1. The web supply is processed through a knife device
making a longitudinal line, partial-depth slit in the material.
2. The web is moved past a device for forming cross-
flutes or pleats in the material at spaced intervals so that
each sleeve length taken from the web will have two or more
, pleats therein.
3. The web is then moved onto a feed device which
measures a length of the material on a drum surface and a
rotary cutter severs the length on the drum into a label
blank. The drum carries the leading end of the blank into
ensagement with a rotary mandrel that has a cylindrical
winding surface somewhat less in peripheral dimension than
the length of the blank.
4. The rotary mandrel mechanism is provided with a
vacuum at the periphery to hold the label blank in place, and
a mechanism operates the mandrel to rotate it about its
longitudinal axis for wrapping or winding the blank strip
thereon. Several mandrels are carried on a rotary turret o,
the machine and each mandrel unit includes a hot air nozzle
system for heat welding or bonding the overlapped ends of the
blank on the mandrel. Hot alr is furnished by the nozzle
which extends the length of the overlapping seam of the blank
at a time just before the opposite ends -- the leading and
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trailing ends of the blznk -- are about to overlie one another.
The heat is sufficient upon engagement of the overlapped por-
tions to join or heat seal the material at a side seam and
form a sleeve.
5. A blank guide block is employed on the machine and
it situated adjacent the path of the mandrels in turret
rotation. The guide block face is perforated and parallels
the path of the mandrels beyond the feed drum. A suction
is pulled at the guide block in a direction away from the man-
drel, and during ~ravel past the perforated guide surface the
free end portion of the blank (the portion not wrapped on the
surface of the mandrel) is controlled.
6. A press roll device is situated in the path of
the mandrels just beyond the guide block for an engagement
with the seam of the sleeve on the mandrel for pressing that
heated area of the sleeve, and, if need be, somewhat compres-
sing the overlapping thicknesses of material to smooth out
or "feather" the seam on the label.
7. The machine includes a bottle handling apparatus
which times the entry of bottles into the machine and conveys
them into an indexed co-axial position of regist-y under a
mandrel. The mandrel device includes an axlal stripping
mechanism which is operated to drive the sleeve from the
mandrel and over the bottle cap and neck to its label position.
8. The machine includes with the bottle timing device
an applicator device for applying a quantity of adhesive to
the bottle neck as it enters the machine.
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9. A drive system operates the various devices
synchronously, where need be, to perform a continuous
production of the machine.
Although the method and machine herein described
are characterized in terms of the preferred embodiment, namely,
the production of a shrink labelled glass bottle, the invention
may be utilized in forming a sleeve of the material and applying
it and shrinking it over a variety of articles, including for
example plastic bottles, cans, jars, tumblers or containers
of various types and forms.
Now, and in accordance with the present invention
and the more specific teachings thereof a sleeve making machine
is provided. The machine comprises a supply means for a web
of material of predetermined width with a web feed device
which includes counter rotating nip rolls rotated on parallel
vertical shafts and through which the web is advanced with a
feed drum being rotated on a vertical shaft with vacuum means
on the feed drum for holding the advancing web thereon. Means
are provided connected to the feed drum shaft for driving the
drum at a surface velocity greater than the web velocity with
the vacuum means providing a slip clutch effect for maintaining
; the web length in tension. A rotary knife is provided mounted
on a vertical shaft with means connected to the shaft for
rotating it with the knife being engageable with the web on
the drum for cutting a sleeve blank from the web. A mandrel
turret machine is provided having a circular array of rotatable
mandrels thereon, the mandrels each being mounted on a rotatable
vertical shaft with the turret being rotatable about a vertical
axis and moving the surface of the mandrels successively in
tangential proximity to the surface of the feed drum at a
transverse station. Drive means is provided connected to the
vertical mandrel shaft and operable at the proximity of the
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transverse station responsive to tuxret rotation for rotating
the mandrels through a winding cycle in excess of one
revolution. Vacuum means is provided on each mandrel for
engaging the leading end of the sleeve blank on the feed drum
and transferring it to the mandrel with the sleeve blank
being wrapped around the mandrel in the winding cycle over-
lapping the trailing end on the leading end. Heat sealing
devices are provided on the turret individual to each mandrel,
such devices each comprising a vertically elongated nozzle
oper~able in relation to the overlap ends of a sleeve length
~ wrapped around the mandrel for applying hot air onto the
: adjacent surfaces of the overlapping leading and trailing
ends of the blank with a source of heated air under pressure
being available. ~anifold means is provided connecting the
source of heated air to the mandrel nozzles in succession
responsive to their movement through a sealing station for
heating the overlapping surfaces of each of the wrapped blank
sufficiently to join the overlapping surfaces and form a
seamed sleeve. Roller means is provided adjacent the turret
in the sealing station engaging the overlapping ends of the
~- blank and pressing the seam on the sleeve with individual
stripping means provided on the mandrels and normally supported
above a sleeve thereon for reciprocating stripping movement,
the stripping means at least partially encircling the mandrel
with cam actuating means provided connected to the stripping
means and operatively responsive to rotary movement of the
turret beyond the sealing station for axially stripping the
sleeve downwardly from the manual.
- ~ Various combinations of utilization of the
subcombinations in the disclosed machine, or in modifications
for utilization of the machine for the production of various
articles or products thereon will undoubtedly occur to those
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skilled in the art. Although a preferred embodiment is
herein disclosed, such disclosure is in no way intended as
limiting the invention beyond the scope set out in the
appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGURE 1 is a perspective view of the machine of
the invention.
FIGURE 2 is a partial top plan view of a portion
of the machine with parts broken away.
~ FIGU~E 3 is a partial top plan view of the
remaining portion of ~he machine and is a companion view
to Flg. 2.
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FIGURE 4 is a sectional eleva1:ional view of the machine.
FIGURE 5 is a schematic drawing, in perspective, showing
the drive system for operating the various components of the
machine.
S FIGURE 6 is a top plan view illustrating ~he mandrel
drive and cam assemblv and the vacuum manifold.
FIGURE 7, appearing on the page containing Fig. S, is a
sectional elevational view taken along line 7-7 on Fig. 3.
FIGU~E 8 is a fragmentary perspective view of the man-
drels and press-roll mechanism for completing the vertical ;
seams on the plastic sleeves made on the mandrels. ~
FIGURE 9 is a sectional elevational view of mandrel '
mechanism of the machine.
FIGURE 10 is a sectional elevational view taken along I
line 10-10 on Fig. 3. j
FIGURE 11 is a sectional plan view taken along line 11-11
-~ on Fig. 10.
- FIGURE 12 is a sectional elevational view taken along i
line 12-12 on Fig. 3. '
FIGURE 13 is a sectional plan view taken along line 13-13 i
on Fig. 12. 3'
; FIGURE 14 is an elevational view, partly in section,
taken along line 14-14 on Fig. 3.
FIGURE 15 is a sectional elevational view taken along l
line 15-15 on Fig. 3 t
FIGURE 16 is a sectional plan view taken along line 16-16
on Fig. 15.
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FIGURE 17 is a fragmentary sectional elevational view
taken along line 17-17 on Fig. 16, illustrating the partial- -
depth cutting position of the knife element on the web.
FIGURE 18 is a perspective view of the hot air nozzle
for heat sealing the overlapped ends of a blank on the
mandrel.
; FIGURE 19 is a side elevational view, p æ tly in section,
of the drive means for rotating the mandrel.
FIGURE 20 is a side elevational view of the stripper
mechanism for removing a sleeve from the mandrel and placing
. it over an underlying bottle. -
; . FIGVRE 21, appearing on the page containing Fig. 29, is a
bottom plan view of a label blan~ that is scored and pleated.
FIGURE 22 is a fragmented sectional elevational view
~ 15 taken along line 22-22 on Fig. 21. ~
: FIGU~E 23 is a fragmented sectional elevational view .
taken along line 23-23 on Fig. 21
FIGURE 24 is a side elevational view of a bottle illus-
trating the application of a spot of adhesive material onto
the neck surface.
FIGURE 25 i8 a side elevational view, partly in section,
of a bottle sh~wn on Fig. 24 with a label sleeve of heat "
shrinkable, cellular polymeric material assembled to label
position prior to shrin~ing.
FIGURE 26 is a side elevational view, partly in section,
of the bottle and label of Fig. 25 undergoing heat treatment
for shirnking the label sleeve onto the bottle closure and neck
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FIGURE 27 is a top plan view of a label shrunken onto a
cold bottle illustrating the effect of random wrinkling of the _
label without employing the beneficial features of the present
invention.
FIGURE 28 is a top plan view of a label shrunken onto a
cold bottle under the present invention.
FIGURE 29 is a perspective view of the bottle and
shrunken label made according to the invention.
FIGURE 30, appearing on the page containing Figs. 22 to 26,
is a side elevational view, partly broken away and in section, of
the bottle and closure in use and employing the visible pilfer-
proof feature of the invention.
FIGURE 3l is a top plan view o~ a hottle illustrating
a second embodiment of the form of label utilized in the
invention, the label appearing thereon before it is shrunken 1
by heating. s
; FIGURE 32 is a top plan view of the bottle of Fig. 31
after the label is shrunken thereon.
GENERAL DESCRIPTION OF THE MACHINE
The machine comprises several components connected
together to operate as a unit for the production of plastic
sleeves shrunken over the neck and closure of a container,
such as a bottle. The example of the present disclosure i5
a glass bottle l0, suc~ as shown on Fig. 24. Bottle l0 is
provided with a conventional screw cap ll which includes an
annular skirt portion 12. The cap skirt has a lower terminal
edge 13 that encircles the upper part of the neck 14 of
bottle l0.
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The object of the invention is to apply a plastic
label covering on the neck area 14, or a portion thereof,
and cap skirt 12. This is done by first forming a
(preferably) pre-decorated, shrinkable, foamed plastic
sleeve from a web of oriented polyst~rene plastic, for
example, on the order of 10 to 20 thousandths of an inch
in thic~ness. The plastic web 15 is brought to the machine
as a roll and mounted on a conventional supply reel (not
shown). A multicolor decoration 16 is pre-printed repeat-
edly along one surface of the supply web 15. The print
or decoration 16 for a label is contained over a longitu-
dinal span on web 15 a bit less than the length dimension
of a blank 18 (Fig. 21) to be cut from web 15. There are
spaced indicia (not shown) printed along the lengthwise
dimension of a blanX 18. Each decoration copy is placed
on the web between these indicia marXs. The width dimen-
sion 19 of web 15 (or blank 18) is equal to the height
dimension of the label 20 after it is shrunken on the
bottle 10 (Fig. 29). The material o~ the supply roll of
web 15 is oriented (stretched)in the longitudinal dimen-
sion of the web. There is little or no orientation in
the material in the cross dimension 19.
. BOTTLE HANDLING
Referring to Figs. 1-3, from a supply of bottles 10
and supply of plastic web 15, the plastic labels are formed
,si, and assembled on the bottles as the latter pass through the
machine. A bottle infeed conveyor 21 advances a line of
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bottles 10 into a right-hand infeed worm 22 which includes
lands 23 which orient the bottles and space them at proper
center-to-center distance on conveyor 21 (see Fig. 2). The
right-hand worm is driven in synchronized rotation with a
star wheel 24 having upper and lower stars which define
peripherally-spaced bottle pockets 26 contoured to receive
, bottles 10 in the proper orientation. The stars are fastened
on a vertical shaft 25 driven clockwise (Fig. 2) and timed
with worm 22 by suitable interconnecting drive means (not
shown). Bottles 10 are received between lands 23 of worm 22
and held in a line by side guide rail 27 which terminates
adjacent star 24. As seen on Fig. 2, bottle 10 is moved
into a pocket 26 on star 24 just as it leaves rail 27 and
advances with conveyor 21 into engagement with the arcuate
guide plate 28 supported on vertical posts 29 and 30 attached
to the deck plate 31 of the machine frame. Plate 28 trans-
fers bottle 10 from conveyor 21 with star pocket 26, over a
dead plate 32 and into engagement with a second arcuate guide
plate 33 fastened on post 34 anchored on the machine deck 31.
Guide plate 33 includes upper and lower arcuate members whose
curvature is in a reversing arcuate direction from the curva-
ture of guide plate 28. Thusly, as guide 33 engages bottle 10
it is removed from star pocket 26 and inserted into a second
~ star wheel 35 at one of its peripheral pockets 36. Star
; 25 wheel 35 is comprised of upper and lower stars fastened on
vertical shaft 37 (Fig. 2) driven counter clockwise and timed
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with the first star wheel 24. While in a pocket 36 of
star wheel 35, bottle 10 is carried along arcuate guide
member 33 to a position on the periphery whereat bottle 10
is engaged by the pocketed bottle positioning wheel of the
turret assembly comprised of upper and lower pocketed
rotary members 38 and 39, respectively. (See also Fig. 4).
The upper member 38 has arcuate neck pockets 40 spaced
about its periphery at equal intervals for engaging bottle lO
at its lower neck region. Lower member 39 has arcuate,
shaped body pockets 41 sp~ced about its periphery on a
common center axis with a corresponding neck pocket 40 to
receive and engage the body of a bottle 10. The mandrels
of the turret assemblyt to be presently described, are
co-axiai with their respective pockets 40, 41 of the bottle
positioning wheel 38, 39. The upper and lower rotary
members 38, 3g are interleaved with the peripheral region
of the second upper and lower stars 35 in a somewhat meshing,
overlapping relationship. A bottle lO in pocket 36 will be
guided into the neck and body pockets 40 and 41 in this
overlapping region of the two and carried to engagement with
a third arcuate guide member 42 mounted on the frame opposite
positioning wheel members 38, 39 and interposed vertically
therebetween for engaging the bottle along its body wall
surface opposite pocket 41 of the bottle positioning wheel.
~he wheel members 38, 39 are rotated in a clockwise direction
about the vertical axis of shaft 43. During bottle movement
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along thc arcuately curved guide surface 42 of said guide
member by the bottle positioning wheel, the neck and
closure vertical axis of bottle 10 is maintained in align-
ment with the vertical axis of the mandrels on the overhead
turret. Such span of movement defines the label transfer
. station for assembling the sleeve label telescopically
, over the neck and cap skirt of bottle 10 in a manner more
particularly hereinafter described. The bottle neck and
: cap, having received a label sleeve element 18 thereon
during movement along arcuate guide 42 (label transfer
station), bottle 10 is thereafter introduced into one of
: , the pockets 44 on the third star wheel means 45 comprised
.. of upper and lower stars which mesh with the pockets of the
. positioning ~7heel members 38, 39. T.he upper and lower
-; 15 stars of wheel means 45 are fastened on a vertical shaft
. 47, which is driven counter clockwise (Fig. 2) in timed
. relation to wheels 38, 39. A reversing curvature guide
.. member 46 is fastened on vertical posts (not shown)
anchored on the frame deck 31 and defines an arcuate
. 20 -reversing path for removal of bottle 10 from pocket 40, 41 . .
and inserting bottle 10 into a pocket 44. A fourth star
wheel means 48 is fastened on vertical shaft 49 and has
peripheral pockets 50 for receiving bottle 10 as it moves
along the term.nal end 51 of guide surface 46. Fourth star
wheel 48 is driven in a clockwise direction and carries the
bottle 10 along the arcuate path and onto an exit conveyor 53.
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The shaft 49 is timed from sha~t 47 to provide a meshing
relationship of the pockets 44 and 50 of the third and
fourth star wheel means, respectively. There is a sta-
tionary horizontal bottom dead plate 32 of nylon or
suitable plastic of low friction material (Fig. 4) sup-
ported on the machine deck 31. The dead plate member 32
extends over the reversing path of bottles 10 through the
inlet and exit star wheels and the intermediately located
bottle positioning wheel. The bottles travelling in this
path slide over the bottom dead plate 32 for support while
propelled by the pocketed wheels 24, 35, 38, 45 and 48,
respectively (Figs. 2 and 3).
Exit conveyor 53 carries the'serial file of bottles 10
with neck labels 1~3 in position thereon for shrinking into
a heating device 54, represented somewhat schematically by
the tunnel structure on Fig. 1. Conveyor 53 traverses the
length of the heating device 54 wherein heat may be supplied
by various known devices. One form of heater that may be
used is an elongated bank of infrared heating units. For
best distribution of heat, the bottles may be rotated during
travel through the tunnel by use of known conveyor devices
providing such rotation.
Another form of heating device suitable for use in the
invention is circulated hot air. In this form, the bottles
may be conveyed longitudinally of the device 54 without
rotation, the heat being supplied by transversely circulated
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hot air aimed at the label region, and oriented by louvers or
baffling in the air circulation system of the heater so as to
concentrate the hot air at the total label area or apply a
differential of the heat to concentrate heat more heavily on
S the seam area, e.g. the embodiment of Figs. 28 and 29. The
air temperature may vary depending upon the composition of
, the polymeric material, its thickness in the label and the
time available in the tunnel to complete the shrinking of
the label sleeve onto the bottle necX and cap. The variables
in the heating device will be adjusted to the nature of the
product in the bottle so that the product will not be detri-
mentally affected.
The conveyor 53 next transfers the finished, labelled
bottles, such as shown on Fig. 29, to a location and means
for packaging, casing and shipment or storage.
. WEB SLITTING DEVICE
Referring to Figs. 1, 3 and 15-17, the flexible web 15
is furnished from a supply roll (not shown) in an on-edge,
vertical attitude and is reeved over freely rotatable ldler
roll 55 and onto a back-up roll 56 of the web slitting
device. Roll 56 is a cylinder that is rotatable on vertical
shaft 57. Shaft 57 is supported at its opposite ends in an
upper aperture 58 in horizontal top plate 59 of the assembly
and in a vertically aligned aperture 60 in horizontal bottom
plate 61. Top plate 59 and bottom plate 61 are rigidly cor-
nected by the vertical end plate 62 fastened to each by the
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cap screws 63. Shaft 57 has end bearing sleeves 64 pressed
thereon and sleeve 56 is rotatable about shaft 57 on ball
bearings 65 in the races 66 fastened at the ends of the
roll cylinder 56.
The roll cylinder 56 includes the annular rectangular-
like groove 67 at the preselected elevation thereon to
, cooperate with knife blade 68 of the device. Knife blade 68
is fastened on a T-block holder 69 by screw means 73.
Holder 69 slides in the horizontal C-block 70 having elongated
guide surfaces 71 and 72 at the open end of the C configura-
tion. End plates 74 and 75, respectively, have adjusting
screws 76 and 77 threaded therein in alignment with each
other, and the inner ends of screws 76,77 bear against the
opposite end faces of block holder 69 carrying knife blade 68.
By counter rotating screws 76, 77, blade 68 may be shifted ~--
toward or away from groove 67 on the cylinder roll. The
position of blade 68 is set by locking nuts 78 threaded on
~ each of the end adjusting screws 76, 77. The blade holder
; block 69 is held forward against guide surfaces 71 and 72
of C-block 70 by the pair of compressed springs 79 retained
in recesses on the back side of C-block 70. Accordingly,
knife blade 68 is yieldably mounted in the assembly and is
n exible in the outward direction. Should an obstruction,
other than the web material, engage the knife blade in opera-
tion, it may yield away from rollér 56. me C-block 70
holding the knife assembly is adjustable vertically on the
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attachment to vertical end plate 62 by bolts 81 in the
elongated slots 82 and bla~e 68 is thusly positioned
¦ vertically to align horizontally with groove 67 of the _
l cylinder roll.
5 ¦¦ In accordance with the invention, the knife 68 imparts
a score line 84 weakening the material of web 15 at that
line extending in the running direction of the web. The
score line 84 is shown on Fig. 22 in an enlargement and is
characterized as a partial-depth slit in the plastic
material from which the label blank 18 (Fig. 21) is made.
The score line 84 extends lengthwise of the blank 18 and
; parallel to the longitudinal side 17 of the blank. The web
stock 15 is scored on the surface opposite decoration 16
(Figs. 1 and 29), whereby the score line 84 will be on the
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surface of the label next to the bottle and will not be
readily visible in the label until the cap is turned and the
label severed along the line of weakening at the slit 84.
¦ WEB PLEATI NG -DEV I CE
Another important assembly on the machine is the means
20 ¦ for providing piural pleats across the web so that two or
¦ more such pleats appear in each of the label blanks. Refer-
ring first to Figs. 21 and 23, the pleats 85 are represented
as a crush or v-fold of the material as shown on the repre-
sentative cross-section of a pieat on Fig. 23. The pleats 85
appear across the width direction of the label blank 18 and
are generally, as shown on Fig. 21, parallel to the width
dimension, (edge 19), of blank 18. However, the pleats need
not parallel edge 13.
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Re~erring to Figs. 1, 3, and 12-14, the web 15 is fed
from the slitting device over a pull roll 86 that is driven
forward (counter clockwise on Fig. 3) for pulling web 15
through the slitting knife 68 and roller 56, just described.
Pull roll 86 is fastened onto a vertical shaft 87 mounted in
ball bearings 88 and 89 at the opposite axial ends of pull
' roll 86 (Fig. 14~. Bearing 88 is retained in a seat aper-
ture 90 in the top plate 91 of the roller assembly. Top
plate 91 is spaced from the bottom plate 92 by four hollow
~' 10 tube supports 93 and bolts 94 extend through each of the
supports 93 to fasten the two plates 91, 92 together.
Bottom plate 92 is welded to angle brackets 95 which are
welded onto the top side of the elevated deck 96 of the
machine frame. The lower ball bearing 89 is retained by
a seat aperture 97 in bottom plate 92 and in vertical
axial alignment with top aperture 90. Pull roll 86 oper-
ates in conjunction with a second roll 98 mounted on
vertical shaft 99 which has a top ball bearing 100 retained
in an aperture seat 101 in top plate 91, and a bottom ball
bearing 102 retained in a correspondingly vertically aligned
aperture seat 103 in bottom plate 92. The two vertical
shafts 87, 99 are driven in opposite directions of rotation
through the drive gear 104 fastened on shaft 99. Shaft 87
is connected to the power train, to be described later herein.
From rolls 86, 98, the web 15 enters between pleating
roll 106 and back-up roll 107 (Figs. 12 and 13). Pleating
roll 106 is fastened on vertical shaft 108 rotatably mount~d
in bearings 109 and 110 in aligned seat apertures in the
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top plate 59 and bottom plate 61, respectively, which is also
the frame connecting means for the web slitting device,
earlier described herein. The plates 59 and 61 are rigidly
connected by hollow cylinder columns 111 each having a bolt
112 through the column and the plates 59, 61. A pleating
tool 113 is fastened in place on the face o the pleating
roller at a peripherally axially extending slot 116 formed
on the cylindrical surface of roller 106 by the several
screws 115. Pleating tool 113, in one embodiment of the
invention, comprises an elongated U-shaped insert element
having outwardly directed, spaced-apart tips 114. m e extent
to which tips 114 project radially o~twardly from the cylin-
drical surface of roll 106 will determine the depth and
contour of the pleats 85 to be formed in the web of the
material 15. Pleats 85 are formed from the side of the web
opposite the side on which decoration 16 is printed. As
may be seen on Figs. 12 and 13, there is a relief cut at 117
on the outer edge of tips 114 along the cylindrical surface
of roll 106 to accomodate the compressed web material in
forming the pleats. Similarly, between tips 114 and along
the tool there is a relief or recess area into which pleated
plastic of the web may deform in the pleating operation.
Back-up roll 107 is formed of a steel cylindrical
core 107a covered with a uniform depth layer of rubber 107
or like yieldable material. Roll 107 is attached on vertical
shaft 118 that is mounted by ball bearing 119 in top plate 59
-21-
A-135~8
1057988
and ball bearing 120 in bottom plate 61 of the frame struc-
ture. Roll 107 is freely rotatable and is driven by nip
engagement with the surface of the web 15 travelling between
rolls 106 and 107. The circumference of pleating roll 106
is e~ual to the length dimension 17 of a label blanX 18.
In the example on the drawings (Figs. 12, 13, 21 and 28),
the label stock is cross pleated in closely spaced pairs of
the pleats 85 and each blank is severed from the web approxi-
mately midway in between the pleats so that a pleat 85
appears near the leading edge and the trailing edge of the
blank 18. (See Fig. 21). After the leading and trailing
ends o~ the blank are overlapped and seamed to a hollow
sleeve form, the pleats 85 are located somewhat in the
fashion represented on Figs. 28 and 29. This represents
the preferred embodiment of the invention.
By revislng the configuration of pleating roll 106, a
second embodiment of the invention is practical. This is
shown in result on Figs. 31 and 32, whereat pleats 85 are
approximately diametrically disposed on the sleeve (Fig. 31)
and when shrunken on the bottle neck and cap (Fig. 32) appear
on diametrically opposite sides of the bottle. To achieve
this second embodiment, two single tipped pleating tools are
fastened on the periphery of the pleating roll 106 at a greater
circumferential spacing. Since the circumference of the
roll 106 is approximately equal .o a cut label blank length,
location of the pleating tools or tips on the roll surface
A_135J~ !
1057~BB
and spacing between tips, as well as number of tips used,
provides for a wide variation in the array of multiple
pleats that may be formed in the label stock from which
label blanks are to be formed.
LABEL BLANK FEED DRUM
After the scored and pleated web 15 leaves roller 106,
' it is fed over a feed drum 121 which cont~ols the web while
label blank lengths, such as label blank 18 tFig. 21), are
cut in succession.
Referring to Figs. 3, 10 and 11, feed drum 121 is
fastened onto shaft 122 and rotatably mounted by roller
bearings 123 and 124. The ~eed drum is supported in a
separate frame from the slitting and pleating devices. The
support for the feed drum is comprised of the top member 125
and a spaced lower member 126 held together by hollow cylin-
drical standards 127 and bolts 128 extending through mem-
bers 125, 126 and standard 127. The lower member 126 is
fastened to vertical brackets 129 (Fig. 3), which are bolted
to the deck 31 of the machine frame. The vertical leg of
brackets 129 places feed drum 121 at the proper elevation with
respect to the mandrel turret. Feed drum 121 is rotated by
ariving shaft 122 through gear 130 on its lower end in mesh
with drive gear 131 on the lower stub shaft 132. Shaft 132
is parallel with shaft 122 which is mounted on roller bear-
ings 133 and 134 housed, respectively, in the top member 125
and lower member 126.
., .'
. -23-
~-135~ 1
105798~
A vacuum manifold member 135 is fastened onto top
member 125 and fixed in stationary position. Vacuum mani-
fold 135 includes an arcuate manifold chamber 136 macnined
as an open arcuate slot along the bottom face of the manifold
for selective connection with the four vertical passages, 137a-
137d (Fig. 11) in drum 121 disposed radially inwardly from
the drum surfaces. The passages are each formed by a tube
insert 138 placed in a vertical bore parallel to the axis of
the drum and provided with a longitudinal slot 139 facing a
series of radial vacuum ports 140 drilled radially inwardly
from the face of drum 121. The passages 140 connect to the
manifold chamber 136 through the tube slot 139 and vertical
passages 137 in response to rotation of drum 121 along the
underside of manifold chamber 136. Vacuum is connected to
manifold chamber 136 by pipe 141 threaded into the top inlet
port of the manifold member.
Referring to Fig. 11, the vertical passages 137 are
operable for connection to the vacuum manifold in pairs and
are located approximately one quarter circle apart in drum 121.
As web 15 is approximately at a tangent point with the face of
drum 121, the vertical passage (137b on Fig. 11) moves into a
connection with the forward end of manifold chamber 136,
which applies a vacuum at the vertical row of pcrts 140 on
the face of the drum holding the web onto the drum. Through
the transmission gearing, hereinafter described, and circum-
ference of drum face 121, the peripheral speed of drum face
¦ ¦ 121 excee the speed of web 15 as the latter is advancing
-24- ,
_~ ~-]358~
1~579~38
from the pleating roll. As the ports 140 at 137b advance
toward the position shown for 137a, the drum face 121
slips on the web and the vacuum applied pulls web -15 taut
to the rotary cutter. After a cut is made by cutter 142,
the cut piece travels with drum face 121 and separates the
trailing end of the label blank from the leading end of
web 15.
~otary cutter 142 is comprised of a cylinder 143
fastened on lower stub shaft 132 and an upper stub shaft
144, each stub shaft having end caps 145 holding the
cutter cylinder 143 for rotation of the cutter on the
common central axis of stub shafts 144 and 132. Cylinder
143 includes a vertical knife blade 146 ln a milled vertical
slot in the cylinder. Blade 146 is backed by screws 147 and
lS held in the cylinder by screws 148 through slots in the
knife blade 146. The tip of blade 146 projects beyond the
face of cylinder 143 a distance approximately the thickness
of the material of web 15 and, in its vertical length,
knife 146 is the same as or greater than the width of web 15.
As may be seen on Fig. 11, for each revolution of cylinder
143, knife 146 cuts a length of the web to form a label
blank 18. After the transverse cut is made by knife 146,
the vacuum ports 140 continue to pull the web and as the
forward ports, such as shown opposite 137a, passes the line of
cut, the econd vacuum ports, opposite 137b, are pulling on
the web. At such time as the vacuum ports are opposite the
.
-25-
. - r
~"
~579~38
position shown at 137d, the knife has again revolved into a
cutting position and the forward end of .he web, now the
leading end of a label blank 18, is engaged onto the cylinder -
surface of a mandrel 149. As this end of the blank engages
the mandrel surface, vacuum ports 140 opposite the passage
. 137d are disconnected from the vacuum in chamber 136. Label
blank 18 is now under control of mandrel 149, as will be
presently described.
. . The feed drum 121 and rotary cutter 142 are driven
synchronously through the intermeshing gears 130 and 131.
MANDREL TURRET
Referring to Figs. 1, 3, 4, 6, 9, 19 and 20, the
. , mandrel turret is supported on four vertical frame members
150A-D supporting an X-shaped top plate 151. On the under-
lS side of top plate 151, a circular vacuum manifold 152 is
fastened in stationary position on a box spacer 153. A
vertical turret shaft 154 is supported in end bearing lS5
mounted in plate 151 and extends through a center opening
. in box spacer 153 and manifold 152. The lower end of shaft
154 is supported in bearing 156 held in frame deck 31. A
. bull gear 157 is drivably fastened onto the lower end of
shaft 154 below deck 31, and gear 157 is in mesh with a drive
gear 158 on the power output shaft 159 of drive transmission
. 160. Power input shaft 161 of transmission 160 is driven by
chain drive 162 from a main electric drive motor 163.
A-13588
~57~8
Intermediate the end bearings, shaft 154 has an
elongated vertical rotatable tube i64 connected to the
shaft and rotating in bushings 165 and 166. A cylindrical
journal 167 supports the bushings and includes a lateral
arm 168 bolted onto the vertical leg of the ~-bracket 169
welded onto deck 31. This provides a stationary support
on the frame for the air heater manifold 170, later des-
cribed herein. Spider hub 171 is welded at the top end of
tube 164, and circular spider 172 is bolted onto hub 171.
The several mandrel unit assemblies are supported in a
circular arrangement on spider 172.
THE MAN~REL ASSEMBLY
Each of the mandrel assemblies is constructed similarly
(Figs. 4, 9 and 19). A pinion gear 173 is keyed onto spindle
shaft 174 which is rotatable on ball bearings 175 ~nd 176
retained by the journal box 177 on spider 172. Mandrel
cylinder 149 is fastened over the lower end of shaft 174
and retained by the end hub seal 178 and bolt 179 threaded
ln the central passage 180 of shaft 174, the bolt 179
sealing passage 180 at the lower end of the spindle. Passage
180 connects to the annular slot 181 on the periphery of
spindle shaft 174 into an annular chamber 182 formed by the
enlargement of the bored wall 183 on the lower end of mandrel
extending from the internal annular shoulder 184 to the
internal end wall of hub seal 178. Plural axial parallel
slots 185a are cut along the peripheral surface of the
mandrel wall ~Figs. 9 and 18). Radial poxts 185 are dlsposed
,
~ A-13588
1~ 79~3
along an axial line in the wall of mandrel 149, and each
connects with the several slots 185a (Fig. 18). The slots
185a are milled in the wall of mandrel 149 to provie the
plural, thin, elongated, grid-like openings through which the
vacuum is pulled against the surface of the label blank that
is being wound on the mandrel wall. Vacuum applied by the
structure just described is preferred because of the ad- ¦
vantages of increased holding force on the blank 18 and sur-
face deformation of the material in the blank is virtually
eliminated.
In upper journal box 177, an annular seal sleeve 186
is mounted on shaft 174 in stationary position and is
retained between the bearings 175, 176. Sleeve 186 includes
an annular interior groove 18? providing a passage connection
to the central passage 180 of the shaft through the lateral
leg 188 bored in the shaft. Vacuum is connected to annul æ
groove 187 by hose 189 (Fig. 4), which extends to the rotor
plate 190 of the vacuum manifold 152. Rotor plate 190 is
mounted or,to the spider 172 by lower annular member 191
welded thereto. Each hose 189 is connected onto the risht
angle port 192 which opens onto the lower facing of station-
ary manifold 152 in alignment with the arcuate manifold
channel 193 formed therein with an open side facing down
against the top surface of rotor 190. The vacuum is connec-
ted into channel 193 from a source piped to the machine at
conduit 194 connected to vertical port 195 in manifold 152.
-28-
~ ir~--L 3 5 81:~
1~579~
The arcuate extent of channel 193 is shown on Fig. 6 and
extends in the rotary path of the turret spanning the winding
cycle of the label blanks about the mandrel.
The winding cycle of each of mandrels 149 is con~rolled
by an endless positive, two-sided cam 196 fastened on the
underside of top plate 151 of the turret frame. Cam fol-
lower 197 runs in the track of cam 196 and is rotatably
connected on crank arm 198 of the bell-crank 199. The
cantilevered arm 200 i5 attached on the top side of the
journal box 177 (Fig. 19). Pivot shaft 2~1 is assembled in
the bushing 202 for pivotally mounting the gear segment 203
with bell crank 199. Gear 203 is fastened to the hub of
bell-crank 199 by cap screw 204. The teeth of gear seçment
203 are in mesh with the teeth of pinion 173 on spindle
shaft 174.
BLANK WINDING CONl~OL GUIDE -
At the label transfer station whereat the label blank 18
is transferred from the feed drum onto the surface of the
mandrel, the leading end of the blank being held by vacuum
at the mandrel ports 185a, the rectilinear strip of material
(the blank) is wound by the mandrel as it travels forward
away from the feed drum. During this winding, the free
trailing portion (tail) of the blank is guided and controlled
by wlnding guide device 215. Referring to Figs. 1, 3, 4
and 7, device 215 preferably comprises a hollow box chamber
comprised of top wall 216, bottom wall 217 and a curved rear
,. .
-29-
. . r.
-~-13',~3~ 1
10579~3
side wall 218. The front face of the device is arcuate and
corresponds to the arc of the circular path the mandrels
describe in travel past guide 215. The front of device 215
is perforated, or as shown, comprises plural, parallel,
horizontally disposed and vertically spaced plates or slats
219 providing on their outer edges 220 a guide surface for
engaging the radially outwardly faclng surface of a blank 18
as the mandrel carries it along this surface. Slats 219
are welded to the side wall 218 near the opposite ends of the
chamber. A conduit 221 is connected to side wall 218 at
stub pipe 222 therein. Conduit 221 is connected to a source
of negative pressure tnot shown); for example, an exhaust
fan for moving air in the direction of the arrows on Flgs. 4
and 7.
The box chamber is mounted at the proper elevation on
the machine for engaging the blanks on the mandrels by
arcuate bracket 223 bolted at a flat angle plate 224 onto
vertical column 150A of the machine frame. Referring to
Fig. 3, it may be seen that during travel of a mandrel 149
from a tangent relationship with feed drum 121 toward the
near end of device 215, the cut blank 18 is drawn from the
face of drum 121. As the mandrel is opposite the guide
face 220 of the guide, the free tail portion of the blank
not yet wound on the mandrel surface is drawn against guide
face 220 by the outward flow of air (suction) in the chamber
of guide device 215. During the remaining travel of the
mandrel along the arcuate guide face 220, any portion of the
blank not on the mandrel is held in flat position against the
face 220. As may be seen on Fig. 3, the latter t::~ mandrels
-30-
, . , ~ r
~-135~8
,_~
1~3579B8
along the aft portion of the guide surface have the trailing
end portion of the blank held on the guide face 220 as the
leading end of the blank approaches an overlapping position
at the guide face 220 by the winding rotation of the mandrel.
This creates for a limited period a gap in the overlapping
ends of the blank between the inside surface of the trailing
end and the outside surface of the leading ena thereo~. Heat
is applied by the hot air nozzle tip 211 directed along the
height of the blank. When the two surfaces approach the
melting point of the material, the mandrel completes the
winding of the overlapped ends into surface engagement with
one another and the overlap is now approximately on the
guide face 220 (see last mandrel 149 at the position opposite
stub pipe 222 on Fig. 3).
SLEEVE SEAM llEATI~G DEVICE
On Figs. 1-4 and 18 a heater means is illustrated
comprising a hollow, angled heat nozzle 210 terminating in
an elongated narrow band slot 211 at the tip of nozzle 210.
There is a heat nozzle 211 at each of the mandrel assemblies.
A cylindrical hollow casing member 212 is rigidly connected
to the underside of rotary spider 172 for mounting mandrels
149 (Fig. 4). Casing 212 has its central axis coaxial with
center shaft 154 of the machine. Nozzles 210 are fastened in
a radially depending fashion on the outer surface of casing
212 and in communication with the radial ports 213 extending
through the wall of casing 212. All of the ports 213 are at
the same elevation so that they come into co~unication with
-31-
,, ., . ,.. _................ . . ,,. . .. . . .. _. . . .. .. _ . . . . .. _.. . ~
--- A-13588
lC~S798~
the stationary outlet head of heating element 170. As shown
on Figs. 2 and 3, heating element head 170 includes an
arcuate face 170a sealingly in contact with the inner wall
of casing 212. The heat is supplied to head 170 by hot air
pipes 214 connected from a hot air source into the lower
stem pipe 170b of the heater. Hot air exits pipe 170b at
the top and is radially directed over the arcuate span of the
radial manifold chamber 170c of the heating element. During
rotation of the casing 212 past chamber 170c, heat via hot
air is conducted through a port 213 and into the body of
nozzle 210 issuing under some pressure at the narrow long
band tip 211. As shown on Figs. 2 and 3, heat is applied by
tip 211 onto the interface gap of the material about to be
overlapped on the mandrel 149 at the sleeve seam. The
duration of heat application is established by the rotary
speed of the turret and the rotary displacement duration of
a port 213 in communication with the arcuate span of manifold
chamber 170c on the heater head 170. The heater unit 170
is preferably operated at hot air temperature on the order of
about 300-500F in treating a web of foamed polystyrene of
about 0.015 inch thickness. Heat is applied by nozzle tip 211
as a puff of hot air under slight positive pressure for a
duration of between 0.1 and 0.2 seconds, This will satisfac-
torily heat the overlapping end portions of the interfacing
label blank wound on the mandrel for heat sealing them together
and bond this material at a vertical sleeve seam S indicated
,
, , -32-
¦ A-13~88
1~579~8
on Figs. 28-29 and 31-32. The amount of overlap is shown
by the portion of longitudinal dimension S' on Fig. 21.
SEAM PRESSI~G ROLL
After the wrapped and joined blank is in sleeve form,
the mandrel leaves the arcuate guide face 220 of the wind-
ing control device 215 and almost immediately thereafter,
the mandrel passes against a press or seal roller 225 which
presses the two hot overlapped surfaces ~seam S) together
and produces a firm seal of the material at this seam S.
Referring to Figs. 2-4 and 8, seal roll 225 has a rubber
peripheral surface and is pivotally mounted on a vertical
shaft 226 extending into swing arm 227. Swing arm 227 is
pivotally mounted on bracket 228 by pivot pin 229. Bracket
228 is rigidly affixed to the vertical column 150B of the
machine frame. An inwardly dependent leg 230 of bracket 228
has a threaded slide rod 231 extending through leg 230 and
retained by a nut 232. A circular retainer member 233 is
threaded on rod 231 for adjusting the tension exerted by the
coil spring 234 that is compressed against leg 230 at its
one end and the face of retainer 233 at the other. The other
end of rod 231 has a clip 235 connected to the swins arm 227
at the slotted projection 236.
It may be seen that seal roll 225 is positioned slightly
into the orbit path of mandrels 149 and yieldable on the
spring mounting just described. Mandrel 149 is oriented at
the point of meshing contact between the wrapped label 18
thereon and roll 225 such that the overlapped end portions
- ~-135~
1~57988
will momentarily engage the rubber surface of roller 225.
As the mandrel orbits past roller 225, the pivot mounting for
the latter allows arm 227 to bump slightly away from the
mandrel against the yielding pressure in that direction
exerted by the spring assembly 231, 233, 234. This kissing
action of the roller on the overlapped blank firmly presses
the seam S of the label sleeve and produces a proper seal.
MANDREL CYCLE
Referring to Fig. 6, the endless path of cam 196 surrounds
the center shaft 154 of the machine, the major part of the
cam path being shown in phantom outline. During rotation
of the turret (spider 172), cam follower 197, a part of
each mandrel assembly, is moved along cam track 196. The
path of the pivot pin 201 and mandrel spindle 174 is circular,
shown by the path N on Fig. 6. The path of cam 196 is
labelled, on Fig. 6, as the dashed orbital line. The man-
drels orbit clockwise about machine center shaft 154 iD
path ~. At the position shown in the upper part of Fig. 6,
gear segment 203 is moved to its furthermost counter clockwise
position, which it retains until the mandrel approaches the
referenced 90 position, whereupon the cam path 196 begins to
mcve, with respect to path N, so that gear 203 is actuated
clockwise setting the mandrel into rotation. Upon reaching
position B, mandrel position has been adjusted by rotation for
picking up a label blank at the transfer point. At reference
B2, blank transfer begins at which time the arcuate vacuum
'
. -34-
.,
A-1'588
1057988
manifold chamber 193 is connected with the mandrel to apply
vacuum at the peripheral ports 185 of the mandrel (Fig. 9~.
This corresponds with the rotational location on the turret
of the transfer station (Figs. 3 and 11) whereat the leading
edge or end of the label blank 18 is transferred onto and
held on a mandrel 149. At reference B3 cam path 196 imparts
winding rotation to the mandrel. This rotation is transmitted
by gear segment 203 which imparts approximately a full revolu-
tion by the time reference line Cl is reached. At about this
location, mandrel rotation stops. Correspondingly, the wound
label on the mandrel is heated at the opposite ends and over-
lapped in orbital travel between reference C2, C3 and Dl.
While mandrel rotation is stopped in orbital travel between
reference D2 and El, the overlapped seam portion of the label
is moved past the seal roller for completing the sleeve's
vertical seam. The quiescent state of the mandrel rotation
continues past reference E3, whereat the sleeve is stripped
vertically downwardly from the mandrel and over the registered
bottle underneath, in a manner to be presently described.
Between reference E3 and the 90 point, the gear segment 203
is reset to begin another cycle.
IABEL STRIPPING AND ~SSEMBLY
Once the label sleeve is formed on the mandrel, it is
stripped downwardly onto a bottle to assembled position for
heat contraction. The stripping occurs after the bottle is
brought into a pocket 40, 41 (Fig. 2) of the bottle position-
ing wheel by the feed star wheel 35.
,, .
-~
~ A-13588
lOS75~38
Since the turret machine includes the rigid connection
of bottle positioning wheel 38, 39 and the upper spider 172
(Fig. 4), pockets 40, 41 for the bottle are always in vertical,
axial alignment with a mandrel 149 of the mandrel assembly.
Therefore, orientation of the bottles by star wheel 35 will
place the bottles into an axially registered position on the
turret when seated in pockets 40, 41. This occurs at approxi-
mately reference line E2 (Fig. 2). Thereafter, the sleeve
label 18 is stripped axially downwardly over the bottle 10
and cap 11 by the hereinafter described device.
Referring to Figs. 9, l9 and 20, each mandrel unit
includes a telescopically arranged c-shaped stripper collar
240, normally carried in the retracted, uppermost position
shown on Fig. 9. Collar 240 is attached at its lateral
boss 245 to one end of a linkage comprised of vertical
link 241 and crank link 243 by pivot pin 242 Link 241 is
pin connected at its opposite end to the movable end of
horizontal crank link 243 by a lateral pivot pin 244. The
other end of link 243 is pivotally connected by a pivot
pin 247 to a projecting boss 246 that is anchored firmly
on the mandrel column (Fig. 9). The crank link 243 includes
a laterally projecting boss 248 intermediate its ends which
has a cam roller 249 pivoted thereon by a roller pin 250.
Cam roller 24g runs in cam track 251 which is ~n endless
(circular) horizGntal cam path extending around the turret
¦ o~ the ma ine Pig. 9 and Figs. l-3~. Cam 251 rises and
-36-
,~ l
-~ ~-13588
~C~S79~38
falls vertically, as illustrated somewhat schematically on
Fig. 20, for driving the collar 240 on the mandrels between
lowered (stripping) and raised (inactive) positions. Cam 251
normally carries roller 249 along a raised pa~h (Fig. 19)
as is also indicated at the extreme ends of Fig. 20. The
mandrels move from right-to-left on Fig. 20. After the
label sleeve 18 is formed on the mandrel 149, (right-hand
position, Fig. 20), and bottle 10 is registered axially with
the mandrel (as shown), cam track 251 descends to the posi-
tion shown in the center of Fig. 20. Cam roller 249,
following the cam contour, pivots crank link 243 downwardly
(counter clockwise) driving vertical link 241 downwardly.
This propels C-shaped collar 240 axially along mandrel 149
from its inactive, raised position to its lowered sleeve
stripping position, pushing the label sleeve 18 in that ~
direction and eventually telescopically encircling the
bottle neck and cap skirt thereby, as shown in the middle
of Fig. 20. This is the assembled position for the shrink-
able label sleeve on the bottle and cap. The assembly of
sleeve, bottle, etc. is then ready to be transferred through
the third and fourth star wheels 45, 48 and onto conveyor 53
by which it is carried to the heating unit 54. With further
movement (left-to-right), cam track 251 raises, picking up
roller 249 and raising C-shaped stripping collar 240 to the
raised, inactive position for the next cycle. The operation
of stripper collar in moving the label sleeve from the
~;
-37-
'.'
~ A-135~8
1(:~579~
mandrel onto the bottle occurs in the rotation of the turret
between the reference lines E2 and A on Fig. 6. _
The cam track 251 is circular and fabricated onto the
inside facings of the machine frame vertical columns 150A-D
(Fig. 1) by the threaded machine screws 260 extending through
horizontal slots 261 on a backing plate 262 and into threads
on cam member 251. The elongated slots 261 in the frame
backing plate 262 allow a circumferential adjustment of the
cam 251 with respect to the turret for advancing or retarding
adjustments in the timing of sleeve stripping.
ADHES IVE APPLI CATION
As was mentioned earlier, the piler-proo~ feature of
the lakel on the bottle is enhanced by attaching the lower
label sleeve portion below the score line 85 onto the neck
surface of the bottle for preventing movement of the label on
the bottle relative to any movement of the closure. Referring
to Figs. 1 and 24, the sleeve is attached to the bottle by
adhesive that is issued in a spot or gob onto the neck area
as the bottle is traveling into the star wheel 24 on the
infeed conveyor 21. The adhesive is preferably a tacky or
pressu~e-sensitive type of adhesive that will be operable
upon the shrinking of the sleeve label over the region of
the adhesive, the shrinking being a firm yripping action on
the area treated with the adhesive material. One example of
adhesive mentioned earlier herein in the aqueous emulsion
type which dries to a tacXy condition at the time the label
is applied to the bottle. The adhesive is supplied to the
10579~8
storage vat of the control unit 268 which contains a pulse-
pump and control. The adhesive is fed into the hose 267
conn-ected to a glue gun nozzle 265. Nozzle 265 is supported -
in position opposite a neck area of the bottle by a vertical
support stand 266. The unit described is conventional
equipment, which includes a conventional photocell and liyht
beam combination spaced across the width of conveyor 21, the
control light beam being tripped (broken) by the front edge of
the bottle as it approaches a pocket of the first star wheel
24. As the bottle trips the photo-electric control circuit.
the valve of the glue gun 265 operates to fire a quantity or
spot 269 of adhesive at the bottle surface opposite the
nozzle 265 of the glue gun. Each bottle is treated, as
shown schematically on the series of Figs. 24-26. After
the sleeve label is telescopically placed over the adhesive
spot 269 (Fig. 25) and the label is heated ln the neater
unit 54 (Fig. 26), the shrinkage of the label into surface
engagement forms an adhesive bond between the surface of
the bottle neck 14 and the interior surface of the applied
label 18.
MACHINE DRIVE
The power drive for ~he bottle handling, the turret,
~, the web handling and processlng and the web feeding mechan-
isms is shown schematically on Fig. 5. A synchronous electric
; 25 main drive motor 163 is drivingly connected by power trans-
mission means 162 (belt or chain) at the input shaft 161 of
,' '
~ -39-
,,
,. . . . . . ... . ... . .
_~ A-13~38
105~988
the power transmission lG0. The output shaft 159 of the
transmission is connected to drive g~ar 158 in mesh with
machine bull gear 157 which rotatably drives the turret of
the machine and operates the mandrels 149 in their orbital
path about the shaft 154. Transmission drive gear 158 also
meshes with a gear 270 on the shaft 132 of the rotary knife
assembly for rotating the cylinder 143. The directions of
rotation of the elements of the machine, schematically
. shown, are indicated by the arrows on Fig. 5. Gear 131 of
the rotary knife is in mesh with gear 130 on shaft 122 of
feed drum 121. Power is transmitted from sear 130 to the
. shaft 108 through its gear 273 by a cooperating pair of idler
gears 271 and 272. The power transmitted to ~he shaft 108
operates the rotary cutter device 106. Shaft 108 is also the
input shaft of a standard PIV (positive infinitely variable)
. transmission unit 274 having an indexing gear 275. The rota-
tion of gear 275 inside the transmission unit 274 in either
direction will advance or retard the phase position of output
sha-ft 280. Gear 275 is controlled by an indexing control
motor 278 operated by manual control 279.
Power output of the transmission 274 at shaf' 280 is
.. transmitted by a gear 281 in mesh with gear 105 on the pull
. rolls 98. ~oll 98 operates with roll 86 through gear 104 in
; mesh with gear 105 for pulling the web 15 through the knife
device 68 and moving the web into the pleating rolls 106 and
107 establishing the speed and phase position of the web onto
: the feed drum 121.
_ A~ g
~C~57~188
The conveyors 21 and 53 for infeed of the bottles to the
turret machine and outfeed of the bottles therefrom and through _
heating unit 54 are powered by their separate electric drive
motors (not shown) at a speed compatable with the machine
production rate. For this purpose the conveyors may be
operated at a synchronous speed as a "slave" off the main
drive motor 163, which establishes the production rate of
the machine. The powered star wheels 24, 35, 45 and 48 are
synchronously operated by known suitable powered transmisslon
means (not shown).
As may be seen from the description of the machine, the
invention provides a method of making a labelled, pilfer-
proof container by a series of steps comprised of providing
a web of a preprinted, heat shrinkable organic thermoplastic
material of predetermined width and thickness. The web is
scored lengthwise at a predetermined lateral position thereon
to form a running score line in the form of a partial-depth
slit corresponding to a predetermined height location on the
labels formed from the web. At about the same time, the web
is provided with transverse pleats at spaced apart inter~Jals
of its length but less than a label length of the material.
Lengths are cut from the web to make label blanks, each blank
having plural transverse pleats thereon. The label blanks
are each wrapped on a mandrel with the score line extending
2S circumferentially of the mandrel and the score line surface
of the web placed adjacent the mandrel surface so that the
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~ 7~38~3 1
score line is not seadily visible at the ~utside facing
surface of the label wrapped on the mandrel. The plural
pleats on the label extend generally in an axial direction ¦ _
of the label on the mandrel. The ends of the label blank
are overlapped as the blank is wound around the mandrel and
the overlapping ends joined to each other by heat zpplied
at their open interface before joining. The heat welds the
ends together as a seam and the seam is pressed by contact
with a roller means. The sleeve label is stripped axially
and downwardly from the mandrel over the top end of a con-
tainer in underlying coaxial alignment with the mandrel.
In the instance of the example of this disclosure, the
container is a bottle with a screw cap on the neck end thereof
and the sleeve is axially positioned thereon such that the
circumferential internal score line of the label sleeve is
adjacent the annular lower terminal edge of the cap. The
label sleeve fits relatively loosely over the cap skirt and
bottle neck. The label sleeve is then heated sufficiently
to-shrink it into snug surface engagement with the bottle
neck and cap skirt, the pleats in the label sleeve containing
any wrinkling that may occur to provide a good quality shrunken¦
label. The label may be adhesively affixed to the neck of
the bottle, whereby unscrewing movement of the cap will sever
the label along the score line and separate the label into
upper and lower portions, the lower portion being affixed to
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10579E~8
the neck of the bottle. Such severing of the label will
provide visual indication that the bottle has been opened
(pilfered).
The apparatus and method of the invention provide for
applying heat shrinkable materials onto the neck, shoulder
and cap contours of a cold container in a practical and
efficient manner at production rates resulting in a satis-
factory label and/or pilfer-proof covering on a container.
Having described a preferred embodiment or embodiments
1~ of the invention, other and further modifications thereof
may be resorted to without departing from the spirit and
scope of the invention set forth in the appended claims.
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