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Sommaire du brevet 1111146 

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Disponibilité de l'Abrégé et des Revendications

L'apparition de différences dans le texte et l'image des Revendications et de l'Abrégé dépend du moment auquel le document est publié. Les textes des Revendications et de l'Abrégé sont affichés :

  • lorsque la demande peut être examinée par le public;
  • lorsque le brevet est émis (délivrance).
(12) Brevet: (11) CA 1111146
(21) Numéro de la demande: 1111146
(54) Titre français: METHODE DE FABRICATION D'UN SEMICONDUCTEUR
(54) Titre anglais: METHOD OF MANUFACTURING SEMICONDUCTOR DEVICE
Statut: Durée expirée - après l'octroi
Données bibliographiques
(51) Classification internationale des brevets (CIB):
  • H01L 21/70 (2006.01)
  • H01L 21/033 (2006.01)
  • H01L 21/22 (2006.01)
(72) Inventeurs :
  • NISHIZAWA, JUN-ICHI (Japon)
(73) Titulaires :
(71) Demandeurs :
(74) Agent: MARKS & CLERK
(74) Co-agent:
(45) Délivré: 1981-10-20
(22) Date de dépôt: 1977-07-18
Licence disponible: S.O.
Cédé au domaine public: S.O.
(25) Langue des documents déposés: Anglais

Traité de coopération en matière de brevets (PCT): Non

(30) Données de priorité de la demande:
Numéro de la demande Pays / territoire Date
51-85845 (Japon) 1976-07-19

Abrégés

Abrégé anglais


Abstract of the disclosure
A method of manufacturing a semiconductor device including
a first and a second region of a low and a high impurity concen-
tration located adjacent to each other, comprises the steps of
forming the second heavily doped region of a second conductivity
type in a semiconductor region of a low impurity concentration,
doping a third impurity of a third conductivity type opposite
to the second conductivity type in a region into which redis-
tribution of that impurity located in the heavily doped region
is expected. The concentration of the third impurity is selected
so as to substantially compensate for the effect of the redis-
tribution of the impurity of the second conductivity type and
to leave the conductivity type and the effective impurity concen-
tration of the adjacent region of the low impurity concentration
in such conditions as desired.
- 1 -

Revendications

Note : Les revendications sont présentées dans la langue officielle dans laquelle elles ont été soumises.


THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A method of manufacturing a semiconductor device
including at least a first region of a low impurity concentration
of a first conductivity type primarily determined by a first
impurity and a second region of a high second impurity concen-
tration of a second conductivity type primarily determined by
a second impurity, located adjacent to each other in a semi-
conductor crystal, comprising steps of:
doping, into said second region in addition to said
second impurity, an auxiliary impurity having a different
atomic radius from that of the semiconductor element, the
difference being opposite in sign to that of said second
impurity, by such an amount that distortion of the semiconductor
crystal due to the difference of the atomic radius of said
second impurity and said semiconductor element is substantially
compensated for; and
introducing a third impurity of a conductivity type
opposite to said second conductivity type in such region and
with such a concentration that the redistribution of said
second impurity into at least part of said first region is
substantially compensated for.
2. A method of manufacturing a semiconductor device
according to claim 1, wherein: said auxiliary impurity belongs
to the same group of the periodic table as that of the
semiconductor element.
3. A method of manufacturing a semiconductor device
according to claim 2, wherein: said semiconductor element is
silicon and said auxiliary impurity is one selected from the
group consisting of germanium, tin and carbon.
4. A method of manufacturing a semiconductor device
according to claim 1, wherein: said second region is formed

in said first region.
5. A method of manufacturing a semiconductor device
according to claim 4, wherein: said second region includes
a pair of regions sandwiching said part of said first region.
6. A method of manufacturing a semiconductor device
according to claim 4, wherein: said first region includes
a first layer and a second layer formed thereon, said second
region is formed in said first layer and said part of the
first region includes part of said second layer in contact with
said second region.
7. A semiconductor device including at least a
first region of a low impurity concentration of a first
conductivity type primarily determined by a first impurity,
and a second region of a high impurity concentration of a
second conductivity type primarily determined by a second
impurity, the first and second regions being located adjacent
to each other in a semiconductor crystal, wherein said second
region includes, in addition to said second impurity, an
auxiliary impurity having such a different atomic radius from
that of the semiconductor element that the difference is opposite
in sign to that of said second impurity, by such an amount
that distortion of the semiconductor crystal due to the
difference of the atomic radius of said second impurity and
said semiconductor element is substantially compensated for,
and said first region includes at least a portion located
adjacent to said second region and including said second impurity
redistributed from said second region and a third impurity of
a conductivity type opposite to said second conductivity type
with such a concentration that the redistributed second impurity
is substantially compensated for.
8. A semiconductor device according to claim 7,
wherein: said auxiliary impurity belongs to the same group of
21

the periodic table as that of the semiconductor element.
9. A semiconductor device according to claim 8,
wherein: said semiconductor element is silicon and said
auxiliary impurity is one selected from the group consisting
of germanium, tin and carbon.
10. A semiconductor device according to claim 7,
wherein: said second region is formed in said first region.
11. A semiconductor device according to claim 10,
wherein: said second region includes a pair of regions
sandwiching said part of said first region.
12. A semiconductor device according to claim 10,
wherein: said first region includes a first layer and a second
layer formed thereon, said second region is formed in said
first layer and said part of the first region includes part of
said second layer in contact with said second region.
22

Description

Note : Les descriptions sont présentées dans la langue officielle dans laquelle elles ont été soumises.


46
a) Field of the invention:
The present invention relates to a method of manufacturing
a semiconductor device, and more particularly, it pertains to a
method of manufacturing a semiconductor device including a first
region of a high impurity concentration of a first conductivity
type and being contiguous to a second region of a low impurity
concentration of a second conductivity type which may be the same
as or opposite to said first conductivity type.
b) Description of the prior art:
In high frequency, high power, or large-scale-inteyrated
semiconductor devices, there is a need for forming regions of
different impurity concentrations and different conductivity
types in two-dimensional or three-dimensional structures with
high accuracy. Particularly, in forming a region of a first
conductivity type (e.g. n-type) of a very high impurity concentra-
tion contiguous to a region of a second conductivity type (e.g.
p-type) of a low impurity concentration by selective diffusion,
selective epitaxial growth, etc., redistribution (out-diffusion)
of the first conductivity type impurity occurs through abnormal
diffusion, surface diffusion, re-evaporat;on, back-etch, etc. due
to the required high temperature treatment. Therefore, accurate
formation of the repective regions becomes difficult. Further-
more, redistribution of the impurity from the heavily doped
region to the adjacent lightly doped region also occurs after the
formation of the respective regions in any high temperature process
such as oxidation, diffusion, epitaxial growth, or chemical vapor
X, 2

deposition (CVD~ due to similar reasons. Then, not only the
predetermined shapes are deformed but also adjacent but separate
heavily doped regions may be short-circuited through a redis-
tributed region of originally low impurity concentration, which
leads to the destruction of -the designed device structure or
characteristics.
An object of the present invention is to provide a
method of manufacturing a semiconductor device including adjacent
and clearly defined regions of high and low impurity concentra-
tions, the method being capable of solving the conventional
drawbacks.
Accordingly, the present invention provides a method
of manufacturing a semiconductor device including at least a
first region of a low impurity concentration of a first
conductivity type primarily deterrnined by a first impurity and
a second region of a high second impurity concentration of
a second conductivity type primarily determined by a second
impurity, located adjacent to each other in a semiconductor
crystal, comprising steps of: doping, into said second reglon
in addition to sa:id second impurit:~, an auxiliary impurity
having a different atomic radius from that of the semiconductor
èlement, the difference being opposite in sign to that of said
second impurity, by such an amount that distortion of the
semiconductor crystal due to the difference of the atomic
radius of said second impurity and said semiconductor element
is substantially compensated for; and in-troducing a third
impurity of a conductivity type opposite to said second
conductivity type in such region and with such a concentration
that the redistribution of said second impurity into at least
part of said first region is substantially compensated for.
More particularly, according to an aspect of the
present invention, there is provided a semiconductor device
..
i~;
. . , - ~ .

46
including at least a first region of a low impurity concentration
of a first conduetivity type primarily determined by a first
impurity, and a second region of a high impurity concentration
of a second conductivity type primarily determined by a seeond
impurity, the first and second regions heing located adjacent
to eaeh other in a semiconduetor erystal, wherein said second
region ineludes, in addition to said seeond impurity, an
auxiliary impurity having such a different atomie radius from
that of the semieonduetor element that the differenee is opposite
in sign to that of said second impurity, by sueh an amount
that distortion of the semiconductor crystal due to the diff-
erenee of the atomie radius of said second impurity and said
semiconductor element is substantially eompensated for, and
said first region ineludes at least a portion located adjaeent
to said seeond region and ineluding said seeond impurity
redistributed from said seeond region and a thi.rd impurity
of a eonduetivity type opposite to said seeond conduetivity
type with such a concentration that the redistributed second
impurity is substantially compcnsated for.
The method is partieularly effeetive in the
manufaeture of sueh semieonduetor deviees as ~he statie
induetion semieonduetor deviees ineluding transistors, thyristors,
integrated
-3a-
~ a

logic, etc. proposed by the present inventor (Japanese Patent No.
968,336, issued August 1, 1979 and entitled "Field Ef~ect Tran-
sistor", Japanese Patent No. 968,337, issued August 31, 1979 and
entitled "Field Effect Transistor", and U.S. Patent No. 4,160,250
issued July 3, 1979, all in the name of the above applicants; and
Japanese Patent Application No. 50-126111 "Static Induction Type
Thyristor", Japanese Patent Application No. 50-126112 "Static In-
duction Type Thyristor", Japanese Patent Application No. 50-126113
"Method of Manufacturiny Static Induction Type Thyristor",all pub-
lished on April 21, 1977 in the names of the present applicants
and Mitsubishi ~enki Kabushiki Kaisha).
The invention will now be described in more detail,by way of example only, with reference to the accompanying
drawings, in which:-
Figs. la and lb are cross-sections of a semiconductor
chip showing how a heavily doped reoion is formed in a semi-
conductor region of a low impurity concentration of the same
of the opposite conductivity tvpe.
Figs. 2a and 2h are cross-sections of a semiconductor
chip showing how abnormal diffusion occurs from aheavily doped
region into a lightly doped region.
~V
4--

Figs 3a to 3c are c~QsS-SectiQns of a semiconductor
device showing how abnormal diffusion of an impurity from a
heavily doped region can be compensated for according to an em-
bodiment of the present invention.
Figs. 4a and ~b are cross-sections of a semiconductor
chip showing how surface diffusion or redistribution occurs from
a heavily doped region into a lightly doped region upon formation
of an insulator film.
Figs. 5a to 5c are cross-~ections of a semiconductor
chip showing how impurity redistribution occurs from a heavily
doped re~ion into a lightly doped region upon formation of an
overlie layer.
Figs. 6a to 6c are cross-sections of a semiconductor
chip showing how impurity redistribution can be compensated for
according to another embodiment of the present invention.
Figs. la and lb show the conventional method of forming
a heavily doped region of a first conductivity type in a low
impurity concentration crystal. In forming a heavily doped
region, for example of p-type, in a low impurity concentration
region of n- or p-type, a thin oxide or nitride film 11 for use
as a diffusion mask is f~rmed on;the surface of the semiconductor
chip 1 and an appropriate window or windows are formed therein
by the usual photoetching or selective etching technique. In
this case, windows have been formed on both sides of the diffusion
mask 11. Then, a p-type inpurity is heavily doped into the
~ . -- 5 --

semiconductor chip 1 by the diffusion from the impurity vapor
or from the glass or doped oxide layer including the impurity
to form heavily doped regions 2. An undiffused region 1', i.e.
a region of a low impurity concentration, remains under the
diffusion mask 11 (see Fig. lb). Here, there is a possibility
that the doped impurity atoms may diffuse along the surface,
i.e. along the interface of the diffusion mask 11 and the semi-
conductor chip 1, at an abnormally high speed (abnormal diffu-
sion which may be caused by the interfacial strains). This
is referred to also as a kind of redistribution in this specifi-
cation. When a pair of heavily doped regions 2 are located near
to each other as in this case, they may be connected through an
abnormal diffusion layer 2' as shown in Fig. 2a. Such abnormal
diffusion becomes more apparent as the impurity concentration
in the heavily doped region 2 is higher, as the impurity concen-
tration in the lightly doped or intrinsic region 1 is lower, and
as the separation between adjacent pair of heavily doped regions
2 is shorter. Further, this undesirable diffusion also depends
on the thickness cmd material of the diffusion mask 11, the
diffusion temperature, the diffusion period, and so forth. For
example, the hole concentration in the abnormal diffusion layer
2' reaches the order of 1012 to 1014 cm 3 when the impurity
concentration in the low impurity concentration region 1 is about
5 x 101 to 2 x 1013 atoms/cm3, the impurity (e.g. boron B)
surface concentration in the heavily doped p-type region 2 is
about 10 atoms/cm3, the separation between the adjacent heavily
doped regions 2 is 5 to 10 ~m, the diffusion temperature is 1200C,
- 6 -
:
: . :
: .

the diffusion period is 30 minutes, and the diffusion mask 11
is formed of SiO2 and has a thickness of about 4000 A. Further-
more, even if the adjacent heavily doped regions are not connected
to each other yet as shown in Fig. 2b, the abnormal extension
of the p-type layer 2' along the crystal surface lowers the
dimensional accuracy and may increase the junction capacitance.
Thus, a desired carrier density distribution cannot be obtained,
and hence a semiconductor element of desired electrical charac-
teristics cannot be provided. The above probiem becomes serious
in the selective diffusion for forming the junction type gate
region of static induction type field effect transistors and
thyristors, the emitter diffusion in bipolar transistors and
the selective diffusion for forming source and drain of field
effect transistors.
According to an embodiment of the present invention, the
effects of the abnormally redistributed impurity atoms of a
first conductivity type along the interface between a diffusion
mask and a semiconductor body thereunder are removed by doping
the diffusion mask with an impurity of a second conductivity
type opposite to the first conductivity type of the heavily doped
region so as to electronically compensate for the redistributed
impurity atoms of the first conductivity type with those of the
second conductivity type under the diffusion mask.
Figs. 3a to 3c illustrates the above embodiment of this
invention. A diffusion mask 11 containing an n-type impurity
is formed on an n -type semiconductor chip 1 (Fig. 3a). The
diffusion mask 11 may be formed by oxidizing the surface of the

46
semiconductor chip 1 at 1200C in an atmosphere formed of a
mixture of about 1 cc/min of dry oxygen passed through PCQ3
refrigerated by dry ice in a main wet oxygen gas of 5 Q/min.
Alternatively, the diffusion mask 11 mav be a chemical-vapor-
deposited silicon oxide (SiO2) or silicon nitride (Si3N4)
film containing such an impurity formed by adding a small
amount of a hydride or a chloride of an impurity element in
a main mixture gas of SiH4 + 2 or SiH4 + NH3-
Then, the diffusion mask 11 is selectively etched by
the usual technique, and then a p-type impurity is diffused
into the semiconductor chip 1 to form heavily doped p-type regions
2. ~pon this diffusion process, the n-type impurity atoms
contained in the diffusion mask 11 out-diffuse into the semi-
conductor chip 1 (1' in Fig. 3b) and compensate for the p-type
impurity atoms diffused abnormally from the heavily doped regions
2. Appropriate selection of the doping level in the diffusion
mask 11 enables the effective conductivity type and carrier
concentration in the surface region 1' to be kept as before
which would otherwise be altered. Further, the extension of the
boundary of the doped regions along the surface as shown by the
regions 2' in Fig. 2b can be effectively prevented by the above-
stated method. Namely, the effective boundary of the doped
regions 2 near the surface becomes as shown by the solid line A
in Fig. 3c. Thus, the dimensional accuracy can also be improved.
In the event when the regions of the high and low impurity
concentrations are of the opposite conductivity type as in the
above-stated instance, the preferred amount of the impurity to
-- 8 --
--
.
. ~ - - ~ .
' : :

146
be doped in the diffusion mask is of such level that the result-
ant impurity concentration in the semiconductor chip 1 will be
the same or slightly higher than the impurity concentration
redistributed from the heavily doped region. When the two regions
are of the same conductivity type, the preferred doping level
is such that the resultant impurity concentration in the semi-
conductor chip is slightly lower or at most the same as the
impurity concentration redistributed from the heavily doped
region. Namely, the uncompensated-for residue impurity in the
semiconductor chip l should be of the same conductivity type
with that of the low concentration region.
It will be apparent that uniform distribution of the
impurity in the diffusion mask is not necessary. A diffusion
mask containing no impurity may be overcoated on a diffusion
mask containing a desired level of impurity, or the impurity
concentration may be graded. Various alternations or modifica-
tions may be adopted according to the kind of impurity, concentra-
tion of the redistributed impurity, and so forth. Although the
above embodiment has been described on the instance of forming
heavily doped regions by the selective diffusion, it will be
apparent that the present invention can be adapted for the~case
of selective epitaxial growth, and so forth. In the selective
epitaxial growth, an impurity of a conductivity type opposite
to that of the selective growth layer may be added in the mask
(SiO2, Si3N4, etc.) for selective growth.
According to another embodiment of the present invention,
a layer of such conductivity type which is opposite to that of
_g_

46
the heavily doped region to be formed thereafter is preliminarily
formed by diffusion or epitaxial growth in or on the semiconduc-
tor surface before the formation of a diffusion mask. E~ere again,
the impurity concentration in the preliminarily doped region is
selected to be the same as or slightly higher than the expected
impurity concentration to be redistributed from the heavily doped
region when the regions of the high and the low impurity concen-
trations are of the opposite conductivity type, and to be the
same or slightly lower than the expected impurity concentration
to be redistributed from the heavily doped region when the regions
of the high and the low impurity concentrations are of the same
conductivity type. This method attains similar effects for
removing the problem of undesirable diffusion described in con-
nection with Figs. 2a and 2b. A combined use of the foregoing
methods is also very effective.
Next, another problem and a solution thereof will be
described. Here, it is assumed that regions of a high and a low
impurity concentration 2 and 1 are exposed on a semiconductor
surface without any passivating film such as an oxide ~ilm
(as shown in Fig. 4a). When an oxide or nitride film 11 is formed
on the entire-surface of the semiconductor chip by CVD or thermal
oxidation, the impurity atoms in the heavily doped regions 2 will
diffuse outwardly and/or evaporate into the gas phase and will
re-deposit on the surface due to the high temperature which is
required in such process. As a result, the heavily doped regions
2 expand outwardly, and a thin layer 2' of a relatively low
impurity concentration may be formed which has the same conduc-
tivity type as that of the heavily doped region 2 as shown in
-- 10 --
:
'' ' ~
:
.

Fig. 4b. This naturally will cause short-circuiting of the
heavily doped regions 2 located close to each other, and will
prevent the achievement of the desired performance of the element.
This problem becomes serious in such instances when a third
region or a diffusion mask is to be formed theron.
A solution to this problem is to lightly diffuse or deposit
an impurity of the opposite conductivity type to that of the
heavily doped regions 2 in the whole surface area of the semi-
conductor chip 1 prior to the formation of a third layer or an
oxide or nitride insulating film so as to compensate for the
impurity atoms redistributed from the heavily doped regions 2.
An alternative method is to dope an impurity of the opposite
conductivity type in the insulating film to be formed.
When a heavily doped region is to be formed in a lightly
doped or a nearly intrinsic semiconductor chip of the same or
opposite conductivity type, as in the case of forming an embedded
gate of a static induction type semiconductor device, for example
a heavily doped region 2 may be formed in a semiconductor crystal
layer 1 of a low impurity concentration of the opposite conduc-
tivity type as shown in Fig. lb, then the diffusion mask isremoved to expose both regions and an epitaxial layer 3 of a low
impurity concentration of the opposite conductivity type is grown
thereon (as shown in Fig. 5a). Here, the epitaxial growth is
accomplished at a high temperature around 1100C to 1200C.
Therefore, first in the heating process before the epitaxial
; growth, the impurity atoms in the heavily doped region 2 may
evaporate and re-deposit or diffuse along the surface to redis-
tribute in the surface portion of the semiconductor layer 1.
: . , : -:
'

46
Then, in the initial stage of the epitaxial growth, the impurity
atoms ln the heavily doped region may also ~vaporate and re-
deposit on the surface and diffuse along the surface, or may be
released into the gas phase together with the semiconductor atoms
by the backetch of HC~ and so forth which is produced by the
growth reaction and then re-introduced into the growth layer 3,
and so on. As a result, a designed structure as shown in Fig.
5a cannot be achieved, and such structures as shown in Figs. 5b
and 5c will be brought about. Even in Fig. 5a, the heavily doped
region 2 is subjected to some degree of extension into the region
3 of a low impurity concentration due to the thermal diffusion
of impurity atoms during the heat treatment. In Fig. 5b, impurity
atoms in the heavily doped region 2 redistribute in the neighbor-
hood of the interface of the semiconductor chip 1 and the growth
layer 3, and will form a region 2' of the same conductivity type
as that of the heavily doped region 2. Thus, adjacent pair of
heavily doped regions 2 may be short-circuited or the low impurity
concentration layers 1 and 3 are cut off by the unintentionally
formed region 2'. Furthermore, the heavily doped regions 2
unnecessarily wil:L extend into the low impurity concentration
region 3 by the so-called auto-doping due to the back-etch and
the like. Fig. 5c shows an intermediate state, in which the
newly formed regions 2' produced by the redistribution of the
impurity atoms from the heavily doped regions 2 have extended
along the surface, but they do not yet touch each other. This
phenomenon to fonm structures as shown in Fig. 5c, and more
remarkably in Fig. 5b, becomes even more remarkable as the
- 12 -
': ' , . .
.

4~
impurity concentration in the semiconductor chip l and in the
growth layer 3 is lower, as the growth temperature is higher,
r3~ as the impurity concentration in the heavily doped tegion 2 is
higher and as the width or the area of the low impurity concen-
tration region l' defined by the heavily doped regions 2 is
smaller. For example, a structure as shown in Fig. 5b which
was brought about when the semiconductor crystal was silicon,
the heavily doped region 2 had an impurity (boron B) concen-
tration of about lO atoms/cm3 and a separation distance of 20
to 30 ~m, the n-type matrix region l had a low impurity concen-
tration of about 1013 atoms/cm3, and an n-type growth layer 3
having an impurity concentration of about 1014 atoms/cm3 was
formed thereon to a thickness of 20 ~m at 1200C by the epitaxial
growth with the gas of SiCQ4 + H2. Here, the p-type redistributed
region 2' had an impurity concentration of about 5 x 1014 to
atoms/cm and a thickness of 2 to 3 llm, and the p-type
heavily doped region 2 had extended into the growth layer by
about 5 to 8 ~m. Even when the degree of this phenomenon is
weak and a structure as shown in Fig. Sc is brought about, the
junction area inevitably increases and the dimensions of the
respective regions connot be accurately controlled. Then, the
yield of products decreases especially for the devices for high
frequency and high power uses and of high density integration.
For example, this phenomenon becomes a serious problem in the
formation of an embedded region of a high impurity concentration
in a static induction field effect semiconductor device and also
in the formation of other embedded regions of a high impurity
concentration in semiconductor devices.
- 13 -

46
A solution to this problem is illustrated in Figs. 6a
and 6b. Namely, prior to the epitaxial growth, an impurity of
a conductivity type opposite to that of the heavily doped
region 2 is preliminarily deposited (adsorbed) on or diffused
(driven)in the whole portions or in the selected portions of
the semiconductor surface to compensate for the redistributed
impurity atoms. In Fig. 6a, a layer 3' of such impurity material
is deposited on the surface. When the impurity is of n-type,
the deposition may be càrried out by means of a phosphor glass
deposited in the atmosphere of PCQ3 + N2 + 2 at 500C to 800C
for about 20 minutes. This deposited glass layer is removed
before the growth, with the impurity adsorbed on the semi-
conductor surface. In Fig. 6b, a layer 3' is a diffused layer
formed by the known technique, to have, for example, a surface
impurity concentration of 1015 to 1017 atoms/cm3 and a depth
below several microns. When the region 2 of the high impurity
concentration and the epitaxial layer 3 of the low impurity
concentration are of the same conductivity type, the surface
concentration of the opposite conductivity type impurity may be
lower and also the depth of the layer may be shallower. Impurity
atoms redistributed from the heavily doped region in the epitaxial
growth process are compensated for by the impurity atoms of the
opposite conductivity type introduced from the deposit or the
diffused layer to prevent the formation of a laterally spreading
redistribution layer 2' and the excessive extension of the heavily
doped region Z into the growth layer 3. The formation of the
diffused layer 3' of the opposite conductivity type may be either
before or after the formation of the heavily doped region 2.
- 14 -
.. . '-, , ' , ~, ~, ~ '
,- . , ' , : ~
~ -, , ' . , '
. . . . ... ,, . , ,, . . , : , ,: . .

46
An alternative method is to divide the epitaxial layer
in at least two layers 3' and 3 having different impurity
concentrations, as shown in Fig. 6c. When the regions 2 of the
high impurity concentration in the substrate and the epitaxially
grown layer 3 of the low impurity concentration are of the
opposite conductivity type, the impurity concentration in the
first grown layer 3' closer to the heavily doped region 2 is
arranged to be relatively high to effect the compensation of
the redistributed impurity atoms. The second grown layer 3 is
arranged to have a desired impurity concentration and thickness.
The impurity concentration and the thickness of the first grown
layer 3' should be varied in accordance with the expected
concentration of the redistributed impurity atoms which very
with various parameters. Under the above-mentioned conditions,
the concentration may be of the order of 5 x 1014 to 10 7
atoms/cm and the thickness may be 1 to 3 ~m. What is important
C here is to dope an impurity in the first ~ 3~ in such a
quantity which just or slightly will excessively compensate for
the redistributed impurity. On the contrary, when the regions
2 of the high impurity concentration and the epitaxially grown
layer 3 of the low impurity concentration are of the same conduc-
tivity type, the first grown layer 3' is doped with an~impurity
of the opposite conductivity type (relative to said same conduc-
tivity type) up to a concentration slightly lower or at most equal
to the concentration of the redistributed impurity. Indeed, im-
purities of said same conductivity type may also be doped simultane-
ously. This method has the advantage that the growth of the firstlayer
- 15 -
- ~
" '''. ' : - ~ ~ ~ :

3' and the second layer 3 may be accomplished continuously in
the same epitaxial growth process. A modified method is to
gradually lower the impurity concentration of the opposite
conductivity type from the interface to establish a graded
distribution. Further, if necessary, the gas etch process in
the heating step prior to the epitaxial growth may be performed
in an atmosphere of the opposite conductivity type. This can
improve the crystallization of the growth layer. Yet further,
the first epitaxial layer 3' having a relatively high impurity
concentration of the opposite conductivity type may be formed
in the region 1' of the low impurity concentration prior to
the formation of the heavily doped region 2. In accordance
with the above-stated methods, the redistributed impurity atoms
can be compensated for, and the formation of a redistributed
layer can be effectively prevented. After the epitaxial growth,
the heavily doped region 2 will have a smaller area of junction
or boundary and a smaller extension into the epitaxial ]ayer
as shown by the dotted line in Fig. 6c.
Another method is to dope an impurity o the opposite
conductivity type to some extent in the heavily doped region.
The doped impurity of the opposite conductivity type is prefer-
ably selected from those having a high vapor pressure, and hence
a large degree of auto-doping (especially in case the regions
of the high and the low impurity concentrations are of the
opposite conductivity type). Furthermore, if the main impurity
atom has a larger radius than the semiconductor atom, the added
impurity atom of the opposite conductivity type preferably has
. ,. , ,. ,. .: , : ~ :
.. - . . . .. ~ ~ :
: -: -
.
. ': ' '' ~ , ~ .
-
. .
. -
'

1~11146
a smaller radius, and vice versa. The manner of doping a secon-
dary impurity may be selected from the simultaneous selective
diffusion, double selective diffusion, and the simultaneous
doped epitaxial growth in the formation of the heavily doped
region, depending on the diffusion constants of the employed
impurities. Here, the concentration of the secondary impurity
of the opposite conductivity type should be lower than that of
the main impurity. When such pair of impurities which have a
larger and a lower atomic radius with respect to that of the
semiconductor atom are employed, the distortion in the semi-
conductor crystal due to the difference in the atomic radius
can be cancelled to some extent even at high impurity concentra-
tions. Thus, the generation of the lattice defects such as
dislocations can be suppressed and the crystallization of the
epitaxial layer formed thereon can be improved. Indeed, the
main purpose of the secondary impurity is to compensate for the
redistribution of the main impurity atoms by that of the secon-
dary impurity atoms in the epitaxial growth process. For per-
fectly compensating for the distortion o~ the semiconductor
crystal in the heavily doped region, a third impurity may be
additionally doped which is selected from a group of impurities
of the same conductivity type into that of the main impuri.ty
element and a group of atoms belonging to the same group of the
as
C periodic table i~3 that of the semiconductor element. For
example, in case the se~iconductor is silicon and in case the
heavil~ doped region is of the p-type, such combinations of
impurities can be selected as B + Sb (+Ge or Sn), B ~ As (+Ge or Sn),
- 17 -
. .
,. ', . ~ . '

46
B + P (+Ge or Sn), B + Ga + Sb, B + As (+Ga, AQ, TQ or In),
and Ga + P (+B or C). When the heavily doped region is of the
n-type, such combinations can be adopted as Sb + TQ (+C, P or B),
As + B (+P or C), P + AQ (+Ga, Ge or Sn). Impurities mentioned
in the parenthesis may be added for the lattice constant adjust-
ment, whenever necessary. It will be apparent that the combina-
tions of impurities are not limited to those mentioned above.
As described above, the compensation of the lattice distortion
may be accomplished simultaneously with the com~ensation of the
impurity redistribution, while reducing the effective impurity
concentration in the epitaxial layer.
The above-mentoned embodiments have been described to
help the understanding of the present invention but should not
be read in any limitative way. m e conductivity types of the
respective regions may be reversed, and the heavily doped region
may also be formed by selective epitaxial growth, selective
etching after a uniform epitaxial growth, ion implantation and
so forth, as well as selective diffusion. The semiconductor
element may also begermanium(Ge)~ V compounds, II - VI
compounds and the like, as well as silicon (Si).
As has been described above, according to the present
invention, it should be noted that, when a heavily doped region
is formed or to be formed in a semiconductor region of a low
impurity concentration, redistrubution of the impurity from the
heavily doped region is compensated for by the addition of a
secondary impurity of the opposite conductivity type to enable
high dimensional accuracy and a high yield of the product
- 18 -
- - ~
.. . . -- .
..
. :. , . - ~ . -
'

semiconductor devices of the desired characteristic. The present
invention is particularly effective for the manufacture of the
statie induction field effect transistors and thyristors, the
integrated circuits including those, and other semiconductor
devices having a structure including regions of a high and a low
impurity concentration located adjaeent to e~eh other.
- 19 -
:' - '

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2024-08-01 : Dans le cadre de la transition vers les Brevets de nouvelle génération (BNG), la base de données sur les brevets canadiens (BDBC) contient désormais un Historique d'événement plus détaillé, qui reproduit le Journal des événements de notre nouvelle solution interne.

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Historique d'événement

Description Date
Inactive : CIB de MCD 2006-03-11
Inactive : CIB de MCD 2006-03-11
Inactive : Périmé (brevet sous l'ancienne loi) date de péremption possible la plus tardive 1998-10-20
Accordé par délivrance 1981-10-20

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JUN-ICHI NISHIZAWA
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Description du
Document 
Date
(aaaa-mm-jj) 
Nombre de pages   Taille de l'image (Ko) 
Abrégé 1994-03-23 1 24
Dessins 1994-03-23 2 41
Revendications 1994-03-23 3 101
Description 1994-03-23 19 700