Note : Les descriptions sont présentées dans la langue officielle dans laquelle elles ont été soumises.
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jl BACKGROUND AND SUMMARY OF T~IE INVENTION
¦ This invention relates to variable amplitude vibratory
,apparatus, and more particularly to rotational type vibration
¦generating mechanism wherein the vibrational amplitude is a
Ifunction of rotational velocity.
; At the present time, various vibrational devices are in
¦commercial use. These include conveyors, shaker screensr pile
drivers, pavement breakers, asphalt finishers, cement spreadèrs,
concrete vibratorsj grain crushers, and similar mechanisms.
L0 One particular type of vibratory device is a vibratory
roller/compactor wherein vibration is utilized in addition to
the usual rolling action to effect compaction of the underlying
material. In many instances it is considered desirable to vary
the vibrational amplitude of such apparatus in order to increase
L5 versatility and thereby render the apparatus more useful. For
example, in the case of a vibratory roller/compactor it is
considered desirable to maintain a large vibratlonal amplitude
when the device is operating at lower vibrational speeds in order
to compact coarse materials in deep lifts, and to reduce the
~o vibrational amplitude when the device is operating at higher
(rotating) vibrational speeds and working in thin lifts on finely
graded material such as asphalt so as not to crush and destroy the
¦ material being compacted.
¦ Heretofore changes in vibrational amplitude have
;~5 1 typically comprised dual amplitude or multiple amplitude devices.
¦ That is, such devices have been capable of vibratiny at two or
¦ more specific amplitudes, but have not been capable of operating
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over an infinitely variable range of amplitudes. ThuS, a need
exists for a variable amplitude vibratory apparatus wherein
the vibrational amplitude can be varied over a range, and
wherein the vibrational amplitude can be selected to provide
the most efficient operation.
Other variable amplitude devices have been developed and
are in use in vibratory/roller compactors. However, these
devices require elaborate control systems for the transfer of
fluids and gases and the restriction of speeds through
elaborate electrical controls when the fluid displacement is
at a maximum. Thus, the need exists for a variable amplitude
vibratory apparatus that does not require special controls or
liquid or gas connections to the inside of the drum, and that
does not require elaborate elec-trical controls to limit the
vibrational speed.
In accordance with an aspect of the in~ention there is
provided a variable amplitude vibratory apparatùs comprising:
shaft means; means supporting the shaft means for rotation
about an axis; first movable weight means mounted eccentrically
on the shaft means for rotation therewith; means for guiding
the first movable weight means for movement between a position
of relatively reduced eccentricity and a position of relatively
increased eccentricity with respect to the axis of rotation;
first spring means biasing the first movable weight means ;`
toward the position of relatively reduced eccentricity; second
movable weight means mounted eccentrically on the shaft means
;~, for rotation therewith; means for guiding the second movable
weight means for movement between a position of relatively ;
reduced eccentricity and a position of relatively increased -
eccentricity with respect to the axis of rotation; second
spring means biasing the second movable weight means toward
the position of relatively reduced eccentricity; said first
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spring means retainilly the first movable weight means in the
position of relatively reduced eccentricity so that the shaft
means remains balanced until the rotational shaft velocity
increases above the ~irst predetermined magnitude whereupon
the first movable weight means begins outward movement against
the action of the first spriny means to progressively unbalance
the shaft means as rotational shaft velocity further increases
until the shaft means is substantially unbalanced; and said
second spring means retaining the second movable weight means
in the position of relatively reduced eccentricity until the
rotational shaft velocity increases beyond a second higher
predetermined magnitude whereupon the second movable weight
means begins outward movement against the action of the second
spring means toward the position of increased eccentricity to
substantially reduce the unbalance of the shaft means caused
by the positioning of the first weight means in the position
of substantially increased eccentricity.
The present invention comprises a variable amplitude
vibratory apparatus which overcomes the foregoing and other
disadvantages long since associated with the prior art. In
accordance with the broader aspects of the invention, a shaft
is mounted for rotation about an axis. The shaft is
eccentrically weighted so as to effect vibration upon
rotation. Additional weight structure is mounted on the shaft
for movement radially outwardly against spring action in
response to a centrifugal force caused by rotation of the
shaft. At a predetermined rotational velocity the force on
the weight overcomes the holding power of the spring. Because
of this movement the balance of the shaft is changed, and the
vibrational amplitude of the apparatus therefore varies as a
function of the rotational velocity of the shaft. The
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amplitude of the apparatus is simply controlled within
predetermined limits by control~ing the speed of the shaft.
Various embodiments of the invention are disclosed.
IEach embodiment can be used in any application where forced 1,
Ivibration performs useful work. In accordance with one embodiment,
lia single movable weight structure is utilized. The movable weight
¦Istruct~re is slidably supported on rods which are secured to the
¦shaft. The rods secure springs which are selected so as to
I I prevent movement of the movable weight structure until the ¦
0 ¦ rotational velocity of the shaft reaches a predetermined magnitude.
I ¦ Thereafter the movable weight structure slic]es outwardly on the
¦Irods against the action of the springs, with the positioning of
the movable weight structure on the rods being dependent on the
~ rotational velocity of the shaft. As the movable weight structure
moves outwardly the vibrational amplitude caused by shaft rotation
is progressively diminished.
In accordance with a second embodiment of the invention
dual movable weight structures are utilized. The shaft is
I initially balanced. This feature allows smoother acceleration of
O I the shaft and is advantageous in a vibratory roller/compactor when
the shaft is being slowed to a stop, so as to prevent resonance
with supporting structure. The first movable weight structure is
counter balanced, and is mounted for movement outwardly relative
to the axis of rotation of the shaft against spring action when
the rotational velocity of the shaft reaches a first predetermined
magnitude. At this point the vibrational amplitude of the
apparatus is maximized. The second movable weight structure is in
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It~rn adapted to begin sliding movement outwardly relative to the
laxis of rotation of the shaft aqainst spring action when the
¦Irotational velocity of the shaft reaches a second, higher
magnitude Outward movement of the second movable weight
Istructure functions to diminish vibrational amplitu~lc as the
rotational velocity of the shaft increases. The rotational
velocity of the shaft may subseq~ently be reduced if maximum
~amplitude is desired and may be reduced further to rebalance the
jshaft before stopping.
¦ A third embodiment of the invention utilizes leaf
¦springs to resist outward movement Gf a weight in response to
¦¦shaft rotation. Dual leaf spring/~eight structures may be
¦ utilized in order to provide an apparatus that is balanced at low
¦ rotational velocities, that is s~bstantially unbalanced when the
rotational velocity of the shaft reaches a first predetermined
magnitude, and that is unbalanced to a lesser degree when the
¦rotational velocity of the shaft reaches a second, higher
!predetermined magnitude.
~ A fourth embodiment of the invention utilizes torsional
~springs to resist outward movement of weights in response to shaft
rotation. Two pairs of torsional spring/weight structures are
mounted for pivotal movement about axes perpendicular to the axis
of rotation of the shaft~ The apparatus is balanced at low
~rotational shaft velocities, up to a first predetermined magnitude,
,but thereafter becomes progressively unbalanced as the rotational
shaft velocity reaches a second, higher predetermined magnitude.
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In accordance with a fifth embodiment of the invention,
multiple movable welght structures are utilized so that the shaft
is initially balanced~ This feature allows smoother acceleration
of the shaft and is also advantageous in a vibratory
jroller/compactor as the shaft is brought to a stop without causing
¦resonance in the drum/frame system. The shaft remains balanced
up to a first predetermined shaft rotational velocity, at which
point the primary movable weight structure(s) commences outward
movement relative to the axis of rotation of the shaft against
;0 spring action. At a second predetermined rotational shaft
velocity, the primary rnovable weight structure reaches maximum
outward displacement, whereby the vibrational amplitude of the
apparatus is maximized. Outward movement of the secondary movable
Iweight structure(s) functions to diminish vibrational amplitude as
1I the rotational shaft velocity increases beyond a third
preaetermined magnitude. Thus, the vibrational amplitude of the
apparatus may be changed by increasing or decreasing rotational
velocity of the shaft.
A sixth embodiment of the invention incorporates triple
movable weight structures and is initially balanced. Dual pivotal
weight structures pivot outwardly from the shaft in opposition to
elastomeric sprin~s after a first predetermined rotational shaft
velocity has been attained. The vibrational amplitude of the
apparatus is maxirnized until the rotational velocity of the shaft
reaches a second higher value, when outward movement of the
secondary movable weight structure(s) functions to decrease
vibrational amplitl~de as the rotational shaft velocity increases
f~rther
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In accordance with a seventh ernbodiment of the invention,
dual movable ~leight structures are utilized so that the shaft is
initially unba]anced. The first movable ~eight structure is
mounted for movement outwardly relative to the axis of rotation of
~the shaft against stacks of elastomeric springs until the
Irotational shaft velocity reaches a first predetermined magnitude,
which corresponds to maximum vibrational amplitude of the
apparatus. ~he second movable weight structure in turn begins
outward movement relative to the axis of rotation of the shaft
against stacks of elastomeric springs when the rotational shaft
velocity reaches a second predetermined magnitude. This functions
to decrease vibrational amplitude of the apparatus as the rota-
tional shaft velocity increases.
According to an eighth embodiment oE the invention, dual
,movable weight structures are enclosed ~ithin a housing on a ~-~ `t
so as to be initially balanced. Elastomeric springs are utilized
to resist outward movement of the we;ghts in response to shaft -
rotation. The shaft is balancèd until rotational shaft velocity
reaches a first predetermined value, at which point the first i ~-
movable weight structure begins outward movement relative to the
axis of rotation of the shaft until reaching a maximum
¦ displacement corresponding to maximum vibrational amplitude. At a
second, higher predetermined shaft rotational velocity, the second
movable weight structure begins outward movement which tends to
counterbalance the shaft, decreasing vibrational amplitude as the
rotational shaft velocity increases. ~fter the second moYable
weight structure reaches maximum displacement,`the vibrational
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amplitude stays constant in spite of further increases in rotation
shaft velocity. In each of the foregoing embodiments, other
spring systems, including elastomeric springs, coil springs, and
~disc springs, may be utilized interchangeably to resist weight
movement, if desiredu
The ninth embodiment of the invention features dual
movable weight structures constructed of a resilient material so
as to resist deflection thereof. The weight structure is enclosed
Iwithin a housing mounted on a shaft which is balanced. The dual,
) ¦Icombination spring/weight structures are responsive to rotational
shaft velocity to provide an apparatus that is balanced at
relatively low rotational velocity, that is substantially
unbalanced when the rotational shaft velocity reaches a first
predetermined magnitude, and that is unbalanced to a lesser extent
i Iwhen the rotational shaft velocity reaches a second, higher
- predetermined magnitude.
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¦ID~SC~IPTION OF THE DRAWINGS
¦ A more complete understanding of the invention may be
had by reference to the following Detailed Description when taken
in conjunction with the accompanying Drawings, wherein:
FIGURE 1 is a side view of a variable amplitude
vibratory apparatus incorporating a first embodiment of the
invention in which certain parts have been broken away to more
¦Iclearly illustrate certain features of the invention;
¦ FIGURE 2 is a sectional view taken generally along the
line 2-2 in FIGURE 1 in the direction of the arrows;
FIGURE 3 is a table showing typical operating
characteristics of the embodiment of the invention of FIGURE l;
FIGURE 4 is a side view of a variable amplitude
vibratory apparatus incorporating a second embodiment of the
!invention in which certain parts have been broken away to more
clearly illustrate certain features of the invention;
:~ FIGURE 5 is a sectional view taken qenerally along the
¦lines 5 5 in FIGURE 4 in the direction of the arrows;
~ FIGURE 6 is a side view of a variable amplitude '
3 jvibratory apparatus incorporating a third embodiment of the
. ~invention;
; FIGURE 7 is an end view of the embodiment of the
; invention illustrated in FIG~RE 6;
FIGURE 8 is a top view of a variable amplitude
vibratory apparatus incorpora~ing a fourth embodiment of the
inventi( ;
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¦¦ FIGURE 9 is an end view of the embodiment of the
llinvention shown in FIGURE 8;
¦ FIGURE lO is an side view of the embodiment of the
invention shown in FIGURE 8; 1 :
FIGURE 11 is a side view of a variable amplitude
ivibratory apparatus incorporating a fifth embodiment of the
: invention in which certain parts have been broken away to more
l clearly illustrate certain features of the invention;
: ¦ FIGURE 12 is a sectional view taken generally along the
line 12-12 of FIGURE 11 in the direction of the arrows;
.~ FIGURE 13 is a side view of a variable amplitude
: vibratory apparat~s incorporating a sixth embodiment of the
.~ linvention in which certain parts have been broken away to more
clearly illustrate certain features of the invention;
~5 FIGURE 14 is an end view of the embodiment of the
invention illustrated in FIGURE 13;
FIGURE 15 is an enlarged partial end view showing a
partial sectional view of a first modification of the embodiment -
of the invention shown in FIGURES 13 and 19;
¦ FIGUXE 16 is a side view of a variable amplitude
: vibratory apparatus incorporating a seventh embodiment of the
-` invention;
FIGURE 17 is an end view of the embodiment of the
: invention shown in FIGURE 16 in which certain parts have been
, .5 broken away to more clearly ill~strate certa:in features of the
.. invention;
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¦¦ FIGURE 18 is an enlarged cross sectional view of a
l,portion of the ernbodiment of the invention shown in FIGURES 16 and
~!l7; 1 '
I FIGURE 19 is-a side view of a variable amp:Litude
,Ivibratory apparatus incorporating an eighth embodiment of the
1~ linvention in which certain parts have been broken away more
Iclearly to illustrate certain features of the invention; ! :
li FIGU~E 20 is an enlarged sectional view taken generally
~along ~he line 20-20 of FIGURE 19 in the direction of the arrows;
) ~ FIGURE 21 is a side view of a first modification of the
inventive embodiment shown in FIGURES 19 and 20 in which certain
Iparts have been broken away more clearly to illustrate certain I ~1
¦~features of the invention; ¦ -.
I FIGURE 22 is a sectional view taken generally along the
jline 22-22 of FIGURE 21 in the direction of the arrows;
FIGURE 23 is a side view of a variable amplitude
vibratory apparatus incorporating a ninth embodiment of the
invention in which certain parts have been broken away more
clearly to illustrate certain features of the invention; ¦~
~ FIGURF 24 is a sectional view taken generally along the
: ~line 24-24 of FIGURE 23 in the direction of the arrows; ¦
FIGURE 25 is a side view of a first modification of the
¦¦inventive embodiment shown in FIGURES 23 and 24 in which certain
parts have been broken away more clearly to illustrate certain
features of the invention;
FIGURE 26 i5 a sectional view taken generally along the
~line 26 6 of FIGURE 25 in the direction of the arrows;
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FIGURE 27 is a side view of a second modification of the
inventive embodiment shown in FIGURES 23 and 24 in which certain
parts have been broken away more clearly to illustrate certain
features of the invention; and
FIGURE 28 is a sectional view taken generally along the
line 28-28 of FIGURE 27 in the direction of the arrows.
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¦ DETAI LED DESCRI PTION
¦¦ Referring now to the Drawings, and particularly to
Figure 1 thereof, there is shown a variable amplitude vibratory
¦apparatus 10 incorporating a first embodiment of the invention.
~5 IThe apparatus 10 comprises a shaft 12 which is adapted for use in --
i~ la vibratory mechanism, for example a vibratory roller/compactor.
I IThe shaft 12 has a pair of opposed bearing portions 14 and 16
I ,which define an axis of rotation 18. The vibratory apparatus 10
`~ Iis particularly useful in an application where relatively widely
spaced supporting means for bearing portions 14 and 16 require a
longer shaft 12. Rotation of the shaft 12 about the axis 18 is
effected by means of structure 20 at the end thereof adjacent
the bearing portion 14. The structure 20 may comprise an
internal spline, an external spline, suitabIe gearing, or
other convention structure.
Referring to Figure 2 the plane 1~' shown therein is
coincident with the axis of rotation 18 of the shaft 12. The
,shaft 12 comprises a spaced pair of side plates 22. A member
124 is secured to the plates 22 by welding for cooperation
therewith to define the frame of the shaft 12. The positioning
of the ~,ember 24 is substantially offset from
the axis of rotation 18 of the shaft 12, and thus defines an
eccentrically positioned weight or mass. Thus, upon rotation of
the shaft 12 the eccentric positioning of the member 24 causes
vibration of the structure incorporating the vibratory apparatus
110. I
The member 24 has a plurality of drilled and tapped
~1 holes 26 formed therein. A plurality of rods 28 are each provided
l; Iwith a reduced and threaded end portion 30 whereby the rods are
~ threadedly secured to the member 24. ~ach of the rods 28 extends
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¦I through the axis of rotation 18 of the shaft 12 and radially
outwardly with respect thereto to a reduced and threaded end
¦I portion 32. A spring retainer 34 is mounted on the rods 28 and is
secured thereon by threaded engagement of a nut 36 with the
S reduced and threaded portion of each rod 28.
An elongate, generally U-shaped movable weight member 38
is slidably supported on tl:e rod 28 of the shaft l~. The movable
weight member 3& is normally retained in the position illustrated
1~ in Figure 2 by means of a plurality oE springs 40. The springs 40
O ¦ are arranged in pairs, with each pair being concentric with one of
: . the rods 28. Each pair of springs comprises a relatively large
diameter spring 40' and a relatively small diameter spring 40".
The springs 40 extend between the spr.ing retainer 34 and the
movable weight member 38~ It will be understood that both the
spring rate and the pre].oading of the springs 40 depends upon the :~
desired operating characteristics of the variable amplitude .
vibratory mechanism 10.
~; The multiplicity of rods 2S and springs 40 constitutes
a significant feàture of this embodiment whereby the loading is
distributed over a longer shaft 12 to eliminate undesireable
bending and fatigue characteristics. This more uniform loading
also minimizes misalignment of supporting structure for the
.1 bearing portions 14 and 16. Moreover, utilization of a plurality
of springs helps maintain low individual spring stress and effec- :
.~ tively averages variances in individual spring specifications.
In the operation of the variable amplitude vibratory
apparatus 10, the movable weight member 38 is initally retained in
the position illustrated in Figure 2. As the rotational velocity
of the shaft 12 is increased, the resistance of the springs 40 is
O eventually overcome, whereupon tlle movable weight member 38 begins
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As the rotatlonal velocity of the shaft 12 continues to increase,
¦ the movable weight member 38 continues to move outwardly on the
rods 28 until further movement thereof is prevented by stops 44
S which are secured to the upper ends of the plates 22. Additional
weight members 46 may be utilized to balance the shaft 12 in the
dynamic condition, if desired.
As will be readily understood by those skilled in the
art, the operating characteristics of a rotational type vibratory
O apparatus are typically designated by means of the wr factor, the
~nits of which are expressed in pound-inches. The unbalance of
the rotating shaft in a vibrating apparatus causes movement of the
entire vibrating apparatus thereby performing useful work. The
shaft is forced to rotate by various means causing a centrifugal
force to be developed. Thus:
F= .000341 wrn
derived from the foFmula F = wv2
where n = number of revolutions per minute,
w = weight of the revolving body in pounds,
~ and
r = perpendicular distance from the axis
of rotation to the center of mass or
for practical use, to the center of
gravity of the revolving body, in
S inches.
The "wr" factor affects the amplitude of the apparatus
as well as the force. The amplitude can be calculated for a
singl haft system using the following formula.
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II F = .000341 Wan ~ :
li where ~ = Total weight of all vibrating parts including w
! t the weight of the unbalanced shaEt assembly),
and
a = radius of gyration of the apparatus or amplitude
thus F = .000341 WaIl2 = .000341 wrn2
therefore Wa = wr
and a = wr
I W' I
l w and W are constants for any given apparatus but the
0 weight held in place by sprin(3s the value for "r" can be changed ~;
and "a" therefore changes in direct proportion. It will thus be
understood that the primary advantage derived from the use of the , ~ :first embodiment of the invention involves the fact that by
properly selecting both the spring rates and the preloading of the
S jsprings, the system may be designed to generate a wr factor which
Ivaries with the rotational velocity of the shaft.
By way of example, a variable amplitude vibratory shaft
~ constructed as shown in Figures 1 and 2 was designed to have a
: I~constant unbalance from zero RPM through 1800 RPM, and to there~
0 jafter have a declining wr factor from 1800 RPM to 2500 RPM. That :
¦is, the springs 40 were designed to retain the weight member 38 in
the position shown in Figure 2 until the rotational velocity of
the shaft 12 reached 1800 ~P~. Upon further increase in the I .
¦ rotational velocity of the shaft 12, the movable weight member 38
1 moved outwardly on the rods 28 and finally engaged the stops 44
.~ when the rotational velocity of the shaft 12 reached 2500 RPM.
his may be summarized as follows: I
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Rotational Velocity wr ~actor ¦ ~ ;
of ~haft 12 i ~ I
(1~ Static through 1800 RPM 378
(2) at 2500 RPM 125
it being understood that the wr factor is infinitely variable
between the limits of 378 at rotational velocities up to 1800 RPM ; ~1 .
and 125 at rotational velocities of 2500 RPM and above.
~ 1I The foregoing variable amplitude vibratory apparatus
; llconstructed in accordance with Figures 1 and 2 was mounted ln a
0 llvibratory roller/compactor incorporating the present invention
are summarized in the table comprising Figure 3. Referring to
¦iFigure 3, it will be seen that both the vibrational amplitude of
the roller of the vibratory roller/compactor and the force
jjapplied by the roller of the vibratory roller/compactor decreased , ;~
~5 lluniforml~ as the rotational velocity of the shaft of the variable j 1;
` 'amplitude vibrator~ apparatus of the vibratory roller/compactor
11
Iwas increased from 1800 RPM and 2500 RPM. The fiqures shown are
! ;
,from an actual test wherein a record of the total deflection or
I I"drum bounce" was made and measured. The amplitude, which is 1/2
0 Ithe total deflection, compares reasonably well with the amplitude
ias calculated by the formula a = Ww where the total ~eight W= 7500 !
; pounds and wr varied from 378 to 125 pound-inches.
¦ The forces in Figure 3 were calculated from the formula
' Iset out above using the known calculated values for wr, 378 at
l600 RP~ and 125 at 2500 RPM. The force figures between these
RPM were interpolated using a straight line method.
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Referring now to Figure 4, there is shown a variable
'lamplitude vibratory apparatus 50 comprising a second embodiment
lof the invention. The apparatus 50 comprises a shaft 52 having
i opposed bearing portions 54 and 56. The bearing portions 54 and
¦ 56 support the shaft 52 for rotation about an axis 58. Rotation
of the shaft 52 is effected by means of structure 60 extending
from the end thereof adjacent the bearing portion 5~. The
Istructure 60 may comprise an internal spline as shown, an
jextern~l spline, suitable gearing, or other conventional
structure.
Referring to Figure 5, the shaft 52 comprises a ¦
generally U-shaped frame member 62. The frame member 62 comprises
; la pair of side plates 64 and a base member 66. The base member 66
1~ !has a plurality of drilled and tapped holes 68 formed therein (not
; all of which are shown).
A plurality of rods 70 are each provided with a reduced
I and threaded end portion 72. By this means the rods 70 are each
threadedly secured to the base 66 of the U-shaped fra~e 62. The
rods 70 are symmetrically disposed about the axis of rotation 58
of the shaft 52, and each pair of rods 70 extends radially out-
wardly therefrom. The ends of the rods 70 remote from the
reduced and threaded portions 72 are similarly reduced and
threaded, and spring retainers 74 are secured thereon by means of
nuts 76.
A plurality of springs 78 are arranged in pairs, with
each pair being concentric with one of the rods 70. Each pair of
springs 7 comprises a relatively large diameter spring 7t' and a
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¦relatively small diameter spring 78". The springs 78 are each
mounted between one of the spring retainers 74 and a first movable
¦weight assembly 80. The first movable weight assembly 80
¦comprises a first member 82 having the rods 70 extending there-
¦through. The first member 82 is mounted for sliding movement
¦Irelative to the rods 70. The first movable weight assembly 80
further comprises a second member 84 which is secured to the
¦ first member 82 for movement therewith.
¦ ~eferring momentarily to Figure 4, the first and second
0 members 82 and 84 comprising the first movable weight assembly 80
are interconnected by means of a plurality of rods 86. Both ends
lof each rod 86 are threaded, and one end of each rod 86 is
;threadedly engaged with the second weight member 8~ at 88. The
lopposite end of each rod 86 receives a nut 90 and a jam nut 92,
; ~whereby the members 82 and 84 are secured one to the other.
¦ The first movable weight assembly 80 is mounted for ~'
sliding movement along the rods 70 against the action of the ~ '
springs 78. Such movement of the first movable weight assembly
80 is limited by a plurality of stops 94 mounted on the rods 86
) and adapted for engagement with the base member 66 of the U-shaped
¦frame 62. Referring again to ~igure 5, movement of ~he first
; Imovable weight assembly 80 is further limited by a plurality of
stops 96 mounted at the distal ends of the rods 98 having
reduced and threaded end portions 100, whereby the rods 98 are
threadedly secured to the base member 66 of the U-shaped frame 62.
A plurality of rods 102 are each similar to the rods 70.
~ach rod 102 has a reduced and threaded end (not shown) which
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¦I threadedly engages one of the apertures 68 formed in the base
¦ member 66 of the frame 62. The opposite ends of the rods 102
are reduced and threaded, and spring retainers 104 are received
thereon. The spring retainers 104 are secured by nuts 106 which
threadedly engage the reduced and threaded distal ends of the
rods 102.
A plurality of springs 108 are arranged ir pairs, with
each pair being concentric ~ith one of the rods 102. Each pair
~ of springs 108 comprises a relatively large diameter spring 108
;-;~ and a relatively small diameter spring 108". springs 10~ are
~ each mounted bet~1een one of the spring retainers 104 and a
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second rrovable weight assembly 110.
The second movable weight assembly 110 comprises an
open box type member 112 including a pair of side plates 114, a
pair of end plates 115 and a base 116. The base 116 of the second
movable weight assembly 110 is normally retained in engagement
¦ with the bass 66 of the ~-shaped frame 62 by means oE the springs
108. The side plates 114 of the second movable weight assembly
110 extend between the side plates 64 of the frame 62 and the
outside surfaces of the second portion 84 of the first movable
weight assembly 80.
The operation of the variable amplitude vibratory
apparatus 50 is as follows. The shaft 52 is initially balanced,
and the wr factor of the apparatus is therefore initially ~ -
substantially zero. This is highly advantageous in that the
amplitude remains substantially zero relative to and in direct
;~ proportion to the wr factor. In a vibratory roller/compactor
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¦'when the shaft speed is slowed and passes through the range of
speeds between about 1000 - 800 RPM, resonant Ereq~ency in the
frame drum system develops causing undesirable bouncing. The
,Ibalanced shaft of the present invention eliminates this problem.
; iThis is extremely valuahle in compacting asphalt surfaces where
'a more smooth end result is a necessity.
¦¦ When the rotational velocity of the shaft 52 reaches 1,
a first predetermined magnitude, the first movable weight I I
lassembly 80 moves outwardly along the rods 70 until the stops
0 194 and 96 are engaged. At this point the wr factor of the
variable amplitude vibrational apparatus 50 is maximized. This ¦
loperational condition of the apparatus 50 continues until the
` rotational velocity of the shaft 52 reaches a second predeter-
¦,mined magnitude. As the rotational velocity of the shaft 52
¦lincreases beyond the second predetermined magnitude the second
¦,movable weight assembly 110 moves out,wardly on the rods 102
~thereby decreasing the wr factor of the variable amplitude
vlbratory apparatus 50. Further outward movement of the second I '
movable weight assembly 110 is finally limited by engagement
) jthereof with the second portion 84 of the first movable weight
~ lassembly 80, whereupon the wr factor of the variable amplitude
I vibratory apparatus 50 has been substantially reduced.
I By way of example, a variable amplitude vibratory
apparatus of the type illustrated in ~igures 4 and 5 was
designed to have a wr eactor of substantially zero from ~ero
, IRPM through approximately 1200 RPM. As the rotational speed
of the shaft increased byond 1200 RPM the first movable weight ,~
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assembly of the device moved outwaraly, and thereupon established
a maximum wr factor of 135. This wr factor was substantially
constant until the rotational velocity of the shaft reached
,approxirnately 2000 RPM. At that point the second movable ~eight
!lassembly began to move outwardly ~hereby the wr factor of the
¦;aPparatus was gradually reducedO At approximately 3000 RPM the
¦Isecond movable weight assembly reached the outer lililit of its
l!movement, whereupon the wr factor of the apparatus was reduced
Ito a~proximately 45.
0 Referring to Figures 6 and 7, there is shown a variable
amplitude vibratory apparatus 120 incorporating a third embodiment
of the invention. The apparatus 120 comprises a shaft 122 which
is adapted for use in a vibratory mechanism, for example a
vibratory roller/compactor. The shaft 122 has a pair of opposed
~5 ~ bearing portions 124 and 126 which define an axis of rotation 128.
Rotation of the shaft 122 about the ax:is 128 is effected by means
of structure 130 at the end thereof adjacent the bearing portion
124. The structure 130 may comprise an internal spline as shown,
an external spline, suitable gearings, or other conventional
structure. ! :
¦ The shaft 122 comprises a central portion 132 which is '
symmetrical about the axis 128. A block 134 is secured on the
Iportion 132, and a leaf spring 136 is mounted on the block 134. 1 ~
¦The leaf spring 136 is retained by means of fasteners 138. A i ~-
Iweight 140 is mounted at the distal end of the leaf spring 136,
¦and is retained thereon by suitable means as conventional
fasteners or welding.
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¦¦ The leaf spring 136 retains the weight 140 in the
position illustra~ed in full lines in Figure 6 until the
rotational velocity of the shaft 122 exceeds a first predetermined
¦Imagnitude. As the rotational velocity of the shaft 122 is further
llincreased, the weight 140 moves outwardly ayainst the action of
¦the spring 136. A yoke 142 is provided for limiting the outward
movement of the weight 140 as the rotational veloci y of the shaft
¦jl22 further increasesO
¦¦ A block 144 is mounted on the shaft 122. A leaf spring
1~6 is secured to the block 144 by fasteners 148, and in turn
supports a weight 150. The leaf spring 146 retains the weight 150
in the position illustrated in full lines in Figure 6 until the
rotational velocity of the shaft 122 exceeds a second, higher
predetermined magnitude. Thereafter, as the rotational velocity
S ~of the shaft 122 is further increased the wei~ht 150 moves
loutwardly against the action of the leaf spring 146. A yoke 152
¦is provided for limiting outward movement of the weight 150 as the
rotational velocity of the shaft 122 is further increased.
As is most clearly shown in Figure 7, the weights 140
and 150 are both supported for outward movement in a plane
¦ extending through the axis 128. It will thus be understood that
¦ the shaft 122 is initially balanced, and that the wr factor of thei
shaft is therefore substantially zero until the first
i predetermined rotational velocity of the shaft 122 is reached.
S The weight 140 thereupon moves outwardly to the position shown in
dashed lines in Figure 6, whereby the wr factor of the shaft 122
is maximized. As the rotational velocity of the shaft 122 is
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increased through the second predetermined magnitude, the weiyht
150 moves outwardly to the position sho~7n in dashed lines in
Fiqure 6. The wei~ht 150 tends to counter balance the weight 140,
¦whereby the wr factor of the shaft 122 is substantially reduced.
1¦ A fourth embodiment of the invention is illustrated in
Figures 8, 9 and 10. A variable amplitude vibratory apparatus 160 1
comprises a shaft 162 which is adapted for use in a vibratory
mechanism~ for example a vibratory roller/compactor. The shaft
!l162 has a pair of opposed bearing portions 164 and 166 which
0 ,define an axis of rotation 168. Rotation of the shaft 162 about
the axis 168 is effected by means of structure 170 at the end
thereof adjacent the bearing portion 164. The structure 170 may
comprise an internal spline, an external spline, suitable gearing,
or other conventional structure. The shaft 162 comprises a ¦ ~ j~!Icentral portion 172 having a plurality of weights 174 supported
ithereon by means of arms 176. The arms 176 are pivotally
; ~supported on rods 178 for rotational movement about axes 180. A
"plurality of torsional springs 182 are also mounted on rods 178, j
and function to normally retain the arms 176 in engagement with
stops 184.
The arms 176 remain in engagement with the stops 184
luntil the rotational velocity of the shaft 162 exceeds a
: 11 1
¦lpredetermined magnitude. Thereafter as the rotational velocity of
¦jthe shaft 162 is further increased the weights 174 move away from
~S l!the positions shown in full lines in Figures 9 and 10 to~ards the
position shown in dashed lines therein, against the action of the
~torsional springs 182. It will thus be understoocl thr t the wr
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.
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factor of the shaft 162 is caused to vary in accordance with the
~rotational velocity thereof.
Referring to Figures 11 and 12, there is shown a
Ivariable amplitude vibratory apparatus 190 incorporating a fifth
embodiment of the invention. The apparatus 190 comprises a shaft
192 for use in a vibratory mechanism, such as a vibr~tory
roller/compactor. The shaft 192 has a pair of opposed bearing
¦portions 194 and 196 which define an axis of rotation 198.
IRotation of the shaft 192 about the axis 198 is effected by means
O of structure 200 at the end thereof adjacent to bearing portion
194. The structure 200 may comprise an internal spline, and
¦ external spline, suitable gearing, or other conventional structure.
Referring to Figure 12, the plane 198' shown therein is
coincident with the axis of rotation 198 of the shaft 192. Shaft
~5 1192 comprises a spaced pair of side plates 202 which may be but
jlare not necessarily symmetrical about the plane 198'. Cross
members 204 are secured by welding between side plates 202 at
spaced longitudinal locations therealong. Together with erd
plates 206, which are secured to side plates 202 as shown in
0 Figure 11, cross members 204 and side plates 202 cooperate to
define the frame of shaft 192.
Each cross member 204 is offset from the axis of
rotation 198 of shaft 192, and has a drilled and tapped hole 208
Iformed therein. Each rod 210 is provided with a reduced and
¦threaded end portion 212 by which one rod 210 is threadedly
secured to each cross member 204. Nuts 213 further sec~re rods
210 to cross members 204. Each of the rods 210 extends through
the axis of rotation 198 of the shaft 192 and radially outwardl~
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¦with respect thereto to a reduced and threaded end portion 214.
!Spring retainers 216 are mounted on the rods 210 and secured
thereon by threaded engagement of nuts 218 with the reduced and
threaded portions of each rod 210. -
A movable weight member 220 or 222 is slidably supported
i on an alternate rod 210 of the shaft 192. Primary weight members
¦l220 are normally retained slightly offset from axis 198 in the
¦Ipositions illustrated in Figure 11 by means of springs 221.
Secondary weight members 222 are normally retained by springs 223
lin the positions illustrated in Figure 11 and slighly offset from
~axis 198. Each spring 221 or 223 is concentric with a rod 210,
and extends between the spring retainer 216 and the movable weight
member 220 or 222. It will be understood that the spring rate,
the mass of weight members 220 and 222, and the preloading of
Isprings 221 and 223 depend upon the desired operating
characteristics of the variable amplitude vibratory apparatus 190.
It ~Jill also be understood that a plurality of weight members 220
and 222, and rods 210 may be associated with each cross member 204,
if desired. l `~
¦ In the operation of the variable amplitude vibratory
apparatus 190, movable weight members 220 and 222 are initially
retained in the positions shown in Figure 11~ until the rotational ~ ;~velocity of shaft 192 reaches a first predetermined magnitude. At
~irst predetermined magnitude, springs 221 become ineffective to
retain primary weights 220, which gradually begin outward movement
along rods 210. As the rotational velocity of shaft 192 increases,
primary weight members 220 continue to move outwardly on rods 210
.
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55~5C li
¦until engagement with stops 224 which are secured to rods 210.
Thus, the amplitude of the vibratory apparatus 190 is control]ed
merely by varying the rotational shaft velocity within a first
Ipredetermined range. Constant maximum amplitude is maintained
between the second predetermined rotational shaft velocity and a
third higher predetermined value. As the rotational shaft
velocity is increased beyond the third predetermined value,
springs 223 are ineffective to resist outward movement of
secondary weights 222, which begin to move out~ardly along rods
0 1210. As the rotational velocity of shaft 192 continues to
increase, secondary weights 222 progress outwardly on rods 210 ~ -
thus tending to counterbalance primary weights 220, until further
movement thereof is prevented by stops 224. Accordingly, the
amplitude of vibratory apparatus 190 is decreased as rota,ional
¦ shaft velocity is increased beyond the third predetermined
magnitude.
¦ lt ~ill be understood that the number of movable weight
¦¦members 220 and 222 and the length of sha~t 192 can vary over a
Iwide range. However, in vibratory apparatus 190, a combined total
:~ !J ¦of at least three movable weight members 220 and 222 are required
to achieve balanced loading at the bearing portions 194 and 196.
Vibratory apparatus 190 may be set to produce specific
amplitudes between wide ranges of rotational shaft velocity,
instead of infinite amplitude adjustment between relatively
narrower ranges of rotational shaft velocity. This is obtained by
varying the spring rates o~ springs 221 and 223. For example,
assume that springs 223 having a relatively low spring rate were
- 27
55q5C l~ ;
used with secondary weights 222, that a spring 221 having a
'Irelatively higher spring rate were used to retain middle primary
¦Iweight 220, and that springs 221 having an even higher relative
spring rate were used ~ith end primary weights 220. With this
arrangement, as rotational shaft velocity is increased there is a
first RPM range in which springs 221 and 223 are effective to
retain weights 220 and 222, whereby the amplitude of vlbratory
apparatus 190 is zero. Following consecutively are three ranges
of rotational shaft velocity corresponding to amplitudes produced
by: the outward displacement of secondary weights 222, the
I l outward displacement of secondary weights 222 as counter-baianced
by ~he outward displacement of middle primary weight 220, and the ~;
¦outward displacement of secondary weights 222 and middle primary
¦Iweight 220 as counterbalanced by the outward displacement of end
primary weights 220. By utilizing more movable weights 220 and ;~
222, and springs 221 and 223 of differing spring rates, it will be
apparent that even more ranges of preselected amplitude are
possible. As was previously described, maximum amplitude is
varied by adjusting stops 224 and/or changing weights 220 and 222. 1
~0 By way of example, a variable amplitude vibratory
I apparatus was constructed in accordance with Figures ll and 12 and ,
operated experimentally. Recordation of the operating I -~
characteristics indicated the following. Since the shaft was
initially balanced, there was zero amplitude from 0 up to 1200 RPM.
Between 1300 RPM and 1800 RPM, an amplitude of 0.060 inch was !
maintained. An amplitude of 0.045 inch was produced between 1900
~RPM end 200 RPM. The finel range of 2300 RPM to 2300 RPM yielded
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5545C ll
fo~r specific amplitude records from 0~04S inch through 0.015
¦ inch in successive steps for each lO0 RPM increase in shaft
speed. Consequently, the vibratory apparatus 190 may be adjusted
to produce specific amplitudes between relatively wide ranges of
rotational shaft velocity, or to produce desired amplitude changes
between relatively narrow ranges of rotational shaft velocity,
; depending upon the selection of springs, spring rates, stop
positions, size of wei~ht members, and number of weight members.
0 1 ~ sixth embodiment of the invention is illustrated in
¦ Figures 13 and 14. A variable amplitude vibratory apparat~s 230
¦ comprises a sha~t 232 which may be ~sed in a vibratory mechanism,
such as a vibratory roller/compactor. The shaft 232 has a pair of
opposed bearing portions 234 and 236 which define an axis of
rotation 238. Rotation of shaft 232 is effected by means of
structure 240 at the end thereof adjacent the bearing portion 234.
The structure 240 may comprise an internal spline, and an external
spline, suitable gearing or other conventional structure.
In reference to Figure 14l plane 238' shown therein is
coincident with the axis of rotation 238 of shaft 232. Shaft 232
comprises a spaced pair of side plates 242 secured to end plates
244. End plates 244 in conjunction with side plates 242 define
the frame of shaft 232.
Pivot shafts 2a6 are located at both ends of frame 232
and are mo~nted for pivotal movement in side plates 242. The axis
of rotation of each pivot shaft 246 may be, but is not necessarily
coinci nt with plane 238'. To the outside oi shaEt 232, a yoke
~ .
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55~5C
¦l2~8 is pivotally attached to each shaft 246 at point 250, which
is offset from the rotational axis of shaft 246. To the inside of
the frame of shaft 232, a primary movable weight 252 is mounted
jon each pivot shaft 246. Plates 25~1 are secured across the top
ledges of side plates 2~2 beneath yokes 248 and serve as base
~mountings for the elastomeric springs 256. Positioned between
yokes 248 and plates 254 are elastomeric springs 256 which are
preloaded and function throuqh yokes 248 to generate a moment
~about the axis of each shaft 246 which forces primary weights 252
O against stops 258 as shown in f~ll lines in Figure 13.
Cross member 26Q is welded bet~een side ~embers 242 and
~is offset from plane 238'. Cross member 260 includes two drilled
~; ¦and tapped holes which receive reduced and threaded end portions
f rods 262. Nuts 264 threadedly engage the reduced and threaded
ljend portions of rods 262, thereby securing rods 262 to cross -
member 260. Rods 262 extend through the axis of rotation 238 of
shaft 232 radially outwardly with respect thereto to other reduced ;
and threaded end portions. Spring retainer 266 is mounted between
Irods 262 and is secured thereon by threaded engagement of nuts 268
O Iwith the end portions of rods 2620
Secondary weight member 270 is slidably supported on
¦rods 262 of shaft 232. Weight member 270 is normally retained in
¦the position shown in Figure 13 by means of spring 272. Each
;spring 272 is concentrically arranged with one of the rods 262,
¦and extends between spring retainer 266 and the secondary weight
member 270. It will be understood that both the spring rate and
the extent of preloading of springs 272 and 256 is a function of
jthe desired operating characteristics of the variable amplitude
1vibratory apparatus 230.
I
545
¦I The operation of vibratory apparatus 230 is as follows.
Weight members 252 and 270 are normally retained in the positions
shown in Figure 13 so that vibratory apparatus 230 is initially
balanced. Thus the wr factor is initially substantially zero and - -
~5 remains substantial]y zero as the rotational shaft velocity is
increased to a first predetermined magnitude. At this first
predetermined magnitude, primary weights 252 begin to pivot
outwardly in the direction of arrows 274 in opposition to the
torques exerted on shafts 246 by springs 256. As rotational shaft
velocity is further increased, primary weights 252 finally attain
the positions shown in dashed lines in Figures 13 and 14 which
produce maximum amplitude in vibratory apparatus 230. As the
I Irotational velocity of shaft 232 further increases to a second
, . I
predetermined magnitude, secondary weight member 270 begins to
move outwardly along rods 262 thus tending to counter-balance ~-
:.;
primary weights 252. As the rotational velocity of shaft 232
continues to increase to a predetermined magnitude, weight member ;~
270 progresses outwardly on rods 262 until further movement
thereof is prevented by stops 276 secured to rods 262. Thus, as I ;
o !the rotational shaft velocity of vibratory apparatus 230 is I ~ -
¦increased, the amplitude thereof is first increased from zero to a
maximum value and then is decreased to a value below the maximum.
Turning to Figure 15 there is shown a first !~ I
Imodification of the vibratory apparatus 230 shown in Figures 13
S and 14. Instead of elastomeric springs 256, round disc springs
¦; l278 are used. The disc springs 278 are positioned within the ! :;
~ circular enclosures 230 which is secured to the outer surface of
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5545C l~
cross plates 254, and beneatll round portions 282 of yo~es 24~.
! I .
I~At least two advantages are realized by the ~se of disc sprin~s
I 1280. First, owing to the reduced weight and mass of a disc
spring, considerably less centrifugal force is developed thereby.
S ¦Second, since the cumulative preloading a series of disc springs
may be simply adjusted by adding or removing units thereof,
loperational scheduling of the varlable amplitude vibratory
¦;apparatus 230 is thereby facilitated. Vibratory apparatus 230
utilizing disc springs 278 in all other respects functions as was ;
hereinbefore described.
Referring now to Figures 16, 17 and 18, there is sho~n a
variable amplitude vibratory apparatus 290 incorporating a seventh
embodiment of the invention. rrhe apparatus 290 comprises a shaft
2g2 having opposed bearing portions 294 and 296. The bearing
liportions 294 and 296 support the shaft 292 ~or rotation about an
axis 298. Rotation of the shaft 292 is effected by means of
¦~structure 300 extending from the end thereof adjacent the bearing
,portion 294. The structure 300 may comprise an internal spline,
an external spline, suitable gearing or other conventional ~ i
o !jstructure.
¦ A member 302 is secured to shaft 292, as for instance by ~ :
welding, for rigid cooperation therewith to define the frame of
shaft 292. Member 302 includes t~o pairs of drilled and tapped ; ~ -
liholes, one pair of holes 304 being located on opposite sides of
jshaft 292 in the upper surface of member 302, and the other pair
f holes 306 being located on opposite sides of shaft 292 in the ` ~'
i ilo~ler surface of member 302. Drilled and tapped holes 304 and 306
~are symD trical with respect to sheft 292, being locdted in e
~ . I .,.
~- I - 32 -
;"' ' ' ' '
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5545C
plane 308 which is perpendicular to the axis of rotation 298. Two
pairs of rods 310 and 312 are each provided with a reduced and
threaded end portions which threadedly engage tapped hole pairs
304 and 306 respectively, whereby rods 310 and 312 are secured to
Imember 302. Each of the rods 310 and 312 extends outwardly from
the axis of rotation 2g8 and coincidentally with plane 308 to a
¦reduced and threaded end portion. Spring retainers 314 are
mounted near the distal ends of rods 310 and 312l and are secured
thereon by threaded engagement of nuts 316 ~ith the out~7ard
0 Ireduced and threaded portion of each rod 310 or 312.
A generally U-shaped movable weight member 318 is '
slidably supported on rods 310 of the shaft 292. klovable weight
member 31~ is normally retained in the position illustrated in
¦Figures 16 and 17 by means of a plurality of elastomeric springs
320. The springs 320 are arranged in stacks concentric with rods
- Ij 310. Movable weight member 322 is similarly slidably supported on
; Irods 312 on the opposlte side of member 302. ~ovable ~7eight
member 322 is normally retained in the position illustrated in
Figures 16 and 17 by means of a plurality of elastomeric springs
324. The springs 324 are arranged in stacks concentric with rods
312. The springs 320 and 324 extend between spring retainers 314
~and movable weight members 318 and 322 respectively. As is best
¦sho~n in Figure 18, elastomeric springs 320 and 324 are bonded
between circular plates 326. Adjacent pl~tes 326 include machined
~; circular grooves which receive a circular key 328 therein. By
this means, centrifugal forces are distributed thro~gh the stacks
~oE elas omeric springs 320 and 324 without uneven deformation
5545~
thereof. In addition, a stop 330 is mounted on each of the rods
¦l310 and 312 within surrounding sprinc3s 320 and 324 respectively.
~¦It will be understood that both the spring rate and the preloading
~of the springs 320 and 324, is a function of the desired operating
¦characteristics of the variable amplitude vibratory apparatus 290.
¦ During operation of the vibratory apparatus 290, movable
,weight members 318 and 322 are initially retained i" the positions
illustrated in Figures 16 and 17~ Shaft 292 is nominally balanced
and remains that way until the rotationa] velocity thereof reaches
a first predetermined magnitude, at which point movable weight
member 322 begins outward movement along rods 312. As the
rotational shaft velocity further increases, weight member 322
becomes progressively eccentric against the resistance of sprin~s
324 until eventually contacting stops 330. At this point the wr
Ifactor of the vibratory apparatus 290 is maximized. At a second,
higher predetermined magnitude of rotational shaft velocity weigh~
,member 318 begins to move outwardly along rods 310 against the
resistance of springs 320 thus tending to`counterbalance the
I eccentricity of weight member 322. Further outward movement of
the movable weight member 318 is eventually limited by engagement
thereof with stops 330 on rods 310, whereupon the overall wr
factor of the variable amplitude vibratory apparatus 2C0 is
substantially reduced.
Referring to Figures 19 and 20, there is shown a
variable amplitude vibratory apparatus 340 incorporating an eighth
embodiment of the invention. The apparatus 340 comprises a shaft
342 which is adapted for use in a vibratory mechanism, such as a
vibratory roller/compactor. The shaft 342 has a pair of opposed
bearing portions 344 and 346 which define an axis of rotation 348.
Rotation of the shaft 342 about the axis 348 is effected by means
':' . I .
,
- 34 - !
...... : ..
55~5C 1l
f structure 350 at the end thereof adjacent the bearing portion
!i 3~4 The structure 350 may comprise an internal spline, an
: jexternal spline, suitable gearing, or other conventional structure.
~ Referring to Figure 20, the plane 348' showr. therein is
lcoincident with the axis of rotation 348 of the shaft 342. Shaft
34~ comprises a pair of side plates 352 which may be, but is not
necessarily symmetrical about the plane 348'. Top and bottom
llplates 354 and 356 are demountably secured to end plates 358 by
means of fasteners 360. End.plates 358 are secured in turn to
0 ¦ side plates 352, as for instance by welding, whereby plates 352, :!
.~ 354, 356 and 358 coop~rate to define the box frame of shaft 342.
. Because of the rigid construc~ion of shaft 342, it will
:~ be understood that opposed bearing portions 344 and 346 may be
.. - ,Imounted on side plates 352 instead o~ end plates 358. The alter-
~5 Inate placement of bearing portions 344 and 346 shown in phantom
lines in Figure 20 comprises a signlficant feature of vibratory
: japparatus 340. In this manner, the apparatus may be oriented to
present a relatively shorter shaft length, thereby affording some
design flexibility when confronted with spacial constraints of
~0 !lvarious vibratory sys~ems.
~ ~ Positioned inside the box frame of shaft 342 are
I rectangular movable weights 362 and 364. Movable weight mernbers
362 and 364 are normally retained in m~tual engagement as shown in~
¦Figures 19 and 20 by means of a plurality of elastomeric 6prings
1~5 1266 and 368. Springs 366 are arranged in a stack between primary ;.
weight member 362 and bottom plate 356. Springs 368 are arranged
I in a stack between secondary weight member 364 and top plate 354.
: !Each of the elastomeric springs 366 and 368 is bonded between
jmetal plates 370 of slightly greater relative length so as to form
a flange. Fasteners 372 connect adjacent plates 370 to form the
,''~ I ~ I
. I
~ i 35
, ~ , . '; '.
! !
545ctwo stacks of springs 366 and 368. Scre~s 374 in turn fasten the
stack of springs 366 between primary weight member 362 and plate
356. Similarly, screws 376 fasten the stack of springs 36
between secondary weight member 364 and plate 354. It will be
i ;understood that both the spring rates and the preloading of the
springs 366 and 363 are a function of the desired operating
characteristics of the variable amplitude vibratory apparatus 340.
The operation of vibratory apparatus 340 proceeds as
follows. ~iovable weight members 362 and 364 are initially I ~ I
1 retained in the positions shown in Figures 19 and 20, whereby
~;~ shaft 342 is balanced. Shaft 342 remains balanced as the
Irotational velocity thereof increases, until the retaining force
I ff sprin~s 366 is overcome by the centrifugal force of weiyht
member 362. At this first predetermined rotational velocity,
weight member 362 separates rom weight member 364 and begins to
TnOve outwardly. As the rotational shaft velocity further
increases, primary weight member 362 is eventually halted by stops
'378j whereby maximum vibrational amplitude is achieved. At a
~. , I ~ '
second, higher predetermined rotational shaft velocity, seconda-ry
rei~ht member 364 begins outward movement which tends to counter- `
balance shaft 342. Further outward movement of the secondary , ~ ?
jweight member 364 is finally limited by engagement thereof with
- Istops 380, whereupon the wr factor of the variable amplitude
¦vibratory apparatus 340 is substantially reduced.
¦ Turning to ~igures 21 and 22, there is shown a first
~; modification of the vibra~ory apparatus 340 shown in Figures l9
and 20. Instead of a box~ e frame, the shaft 342 of vibratory
apparatus 340a comprises a cylindrical housing. Rectangular
lovable weight members 362 and 364 are positioned inside the frame
:~: ff shaft 342 and are normally retained in mutual engagement by
I .
- 36 -
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: ~ '' . ;
2~3
~545 1l
Imeans of elastomeric springs 366 and 368. Each elastomeric spring
¦1366 and 368 is of one piece construction, and is bonded directly
ibetween the frame of shaft 342 and movable weight member 362 or
l,364 respectively. Stops 378 and 380 are secured to the inside of
; 5 lend plates 358 to limit outward displacement of weight members 362
¦and 364. In addition, guides (not shown) rnay be used to keep the
weight members 362 and 364 square during outward movement thereof.
¦Vibratory apparatus 340a in all other respects functions as was
llhereinbefore described with regard to vibratory apparatus 340.
0 1I Having reference to ~igures 23 and 24, there is shown a
variable arnplitude vibratory apparatus 400 incorporating a ninth
;~ embodiment of the invention. The apparatus 400 comprises a shaft
402 which is adapted for use in a vibratory mechanism, such as a
` Ivibratory roller/compactor. The shaft 402 has a pair o~ opposed
`5 llbearing portions 404 and 406 which define an axis of rotation 408.
Rotation of the shaft 402 about the axis 408 is effected by means
of str~cture 410 at the end thereof adjacent the bearing portion
~- 1404. ~rhe structure 410 may comprise an internal spline, an
external spline, suitable gearing, or other conventional structurè.
Referring to Figure 24, the plane 408' shown therein is
coincident with the axis of rotation 408 of the shaft 402. Shaft
402 comprises a pair of side plates 412 which are symmetrical
abo~t the plane 408' and which are secured to base plate 414 as
for instance by welding. Cover plate 416 is likewise symmetric to
' base plate 414 and is demountably secured to side plates 412 by
- Imeans of fasteners 418. Accordingly, plates 412, 414 and 416
~ coopera e to define the box frame of shaEt 402.
3 7
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,5~5C 11
¦¦ Positioned inside the box frame of shaft 402 are movable
weight members 420 and 422. l1Ovable weight members 420 and 422
are constructed of a resilient material, such as spring steel,
plastic or rubber compounds, or other suitable material which is
resistant to deformation. Accordingly, weight members 420 and 422
simultaneously serve dual functions, that of spring members as
~ell as weight me~bers. Consequently, ~eight members 420 and 422
¦normally occupy the nondeformed positions shown in full lines in
IFigures 23 and 24, which positions are slightly offset from the
3 Irotational axis 408. Shown in a circular solid configuration, the -
1~ iends of weight member 420 are secured to self-aligning bearings
(not shown) mounted in brackets 429. Brackets 424 in turn are
attached to the inside surface of cover plate 416. Similarly
¦loffset and symmetrical about axis 408, weight members 422 are
llclamped loose]y in brackets 426 so as to allow outward movement ~¦~
without bindingO The brackets 426 are attached in turn to the
. ~ ~
inside surface of base plate 414. Thus" weight members 420 and
422 are connected with flexible joints ~not shown) to brackets 424
,
and 426 respectively, so as to withstand repeated bending thereb~0
resisting fati~ue which would cause early breakage. It will be
understood that the specific materials selected and the specific
dimensions of weight members 420 and 422 are a function of the
desired operating characteristics of the variable amplitude
vibratory apparatus 400.
During operation of the vibratory apparatus 400, weight
members 420 and 422 are initially positioned as shown in full
lines such that shaft 402 is balanced. Shaft 402 remains balanced
until the rotational velocity thereof increases to a first
predetermined magnitude, at which point weight members 422
0 ¦;commence out~tard deflection. As the rotational shaft velocity
` j1further increases, weiqht members 422 become progressively
.
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545C Ij
deformed as shown in dashed lines in Figures 23 and 24 until
~constrained by base plate 414. At this point the wr ~actor of the
vibratory apparatus 400 is maximLzed, and held at a constant value
until rotational shaft velocity increases to a second ¦
~i ¦predetermined maqn1tude. At this point, weight member 420 begin
ioutward deflection thus tending to co~lnterbaiance the eccentricity
of weight members 422. Further deformation of wei~ht member 420
¦is limited by engaqement thereof with cover plate 416, whereupon
¦Ithe overall wr factor of the variable amplitude vibratory I
) apparatus 400 is substantially reduced.
Turning to Figures 25 and 25, there is shown a first
~ jmodification of the vibratory apparatus 400 shown in Figures 23
;~ and 24~ In vibratory apparatus 400a, the weight members 420 and
422 are mounted between a common pair of blocks 430, instead of
separate pairs of brackets. Blocks 430 are secured at opposite
ends within the frame of shaft 402, and are preferably constructed
` Iof a resilient material, such as a plastic or rubber compound
l¦~aving load carrying capability. If desired, weight members 420
; ¦and 422 may be po~ted within block 430, or connected thereto by
other conventional means. In addition; weight members 422 are
~ secured together at midlength by a cross member 423. Cross member
i:` 423 helps to control the outward movement of weight members 422
toward the position shown in dashed lines in Fig~re 26 against
` Ijthe base plate 414, which direction of movement is opposite the
outward movement of weight member 420. Spacer 432 may be attached
to the inside o~ cover plate 416 to limit displacement of weight
member 420, if desired. Vibratory apparatus 400a in all other
espects f~nctions as was hereinbefore described with regard to
¦~ibratory apparatus 400.
., I I
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;545C i
Now t~rning to Figures 27 and 28, there is shown a
second r,lodification of the vibratory apparatus 400 shown in
igures 23 and 24. Vibratory apparatus 400b features two
jsemi-elliptical leaf springs as weight members 420 and 422.
,Supported within shaft 402 by cross rods 434 extending between
~ide plates 412. In this modification the leaf springs have a
semi-elliptical form in the relaxed, initial state. Under the
influence of centrifual force, weight/spring members 420 and
1l422 assume a relatively straiyhter configuration. Accordingly,
¦fotational shaft velocity causes weight/spring members 420 and 422
) IjtO flatten out toward the positions shown in dashed lines in
l~igure 27. In all other respects, vibratory apparatus 400b
¦j~unctions as was hereinbefore described with regard to vibratory
apparatus 400.
rom the foregoing it will be understood that the
present invention comprises a variable amplitude vibratory
apparatus incorporating numerous advantages over the prior art.
Perhaps the most important advantage deriving from the use of the
invention involves the fact that the wr factor of a rotational
type vibratory apparatus may be selectively controlled in
accordance with the rotational velocity of the apparatus. Another
important advantage deriving from the use of the invention
involves the fact that the wr factor of a rotational type
~ihratory apparatus may be rendered constant over a substantial
~ange of rotational velocities, and yet may be selectively
aried in accordance with changes in rotational velocity. Other
¦~advantages derivin9 from the use of the invention will readily
uggest themselves to those skilled in the art.
.
. . .
~5~5C
I Although preferred embodiments of the invention and a
¦limited number of modifications thereof have been illustrated in
jthe accompanying drawings and described in the foregoing detailed
¦description, it will be understood that the invention is not
limited to the embodiments shown and described, but is capable of
n~merous rearrangementsl modifications and substitutions of parts
and types of elements without departing from the spirit and scope
¦of the inven-lon.
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