Note : Les descriptions sont présentées dans la langue officielle dans laquelle elles ont été soumises.
CA 02638426 2010-10-07
Window Covering Sizing Method and Apparatus:
Background:
It will be appreciated that the window coverings come in a variety of
materials
Including wood, plastic, fabric, vinyl and aluminum and a variety of styles
including horizontal blinds, vertical blinds, woven shades,
pleated shades, Roman shades and cellular blinds. Window coverings are sold as
stock, custom
and cut-to-size or size-in-store. Stock window coverings are manufactured in a
variety of standard widths that are intended to fit corresponding standard
window
sizes. Custom window coverings are manufactured to specified dimensions per
a customer's specific request. Cut-to-size or size-in-store window coverings
are
manufactured in a limited number of sizes that are intended to be used with a
wide range of window sizes. A cutting machine is provided at the retail outlet
that
cuts the window covering from the manufactured or stock size to the customer's
desired size. The cutting machine is operated by the retail outlet personnel.
Operator error is possible because the process requires accuracy in both the
Measurement and alignment of the blind in the machine. Further, even if the
Blinds are cut correctly the process consumes valuable personnel time.
Summary:
An apparatus for cutting a window covering comprises a saw for cutting the
Window blind. A clamp assembly moves the window covering relative to the saw.
A controller moves the clamp assembly to automatically position an end of the
Window covering relative to the saw. The saw is moved into engagement with
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the window covering to cut the window covering. A method of cutting a window
covering is also disclosed comprising locating a clamp assembly at the center
of
the window covering. A desired size of the window covering is received and a
distance the center of the package must be positioned from a saw to obtain the
desired size of the window covering is determined. The clamp assembly is
automaticauy moved such that the center of the package is positioned the
distance from the saw. The saw cuts the window covering to the desired size.
Brief Description of the Drawings
Fig. I is a perspective view of an embodiment of the SIS machine of the
invention.
Fig. 2 is a perspective back view of the embodiment of the SIS machine of Fig.
1.
Figs. 3 and 4 are perspective views of a saw used in the SIS machine of Fig.
1.
Fig. 5 is a perspective view showing details of the SIS machine of Fig. I.
Figs. 6 and 7 are perspective back views of the embodiment of the SIS machine
of Fig. I with the outer casing removed.
Fig. 8 is a back view of the embodiment of the SIS machine of Fig. I with the
outer casing removed.
Fig. 9 is a bottom view of the embodiment of the SIS machine of Fig. 1 with
the
outer casing removed.
Fig. 10 is a left side view of the embodiment of the SIS machine of Fig.1 with
the
outer casing removed.
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Fig. 11 is a right side view of the embodiment of the SIS machine of Fig. I
with
the outer casing removed.
Fig. 12 is a perspective view of a saw of the embodiment of the SIS machine of
Fig. 1.
Fig. 13 is a perspective front view of the SIS machine of Fig. I with the
casing
removed.
Fig. 14 is a top view of the SIS machine of Fig. 1 with the cutting chamber
removed.
Figs. 15--17 are perspective views of an embodiment of the clamp assembly
used in the SIS machine of Fig. 1.
Fig. 18 is a perspective view showing an alternate embodiment of the clamp
assembly used in the SIS machine of Fig. 1.
Fig. 19 is a block diagram of the operating system of the SIS machine.
Fig. 20 is a block diagram of another embodiment of the operating system of
the
SIS machine.
Figs. 21A - 21 G are views showing the positioning and cutting operations.
Figs. 22A - 22D are views showing an alternate embodiment of the positioning
and cutting operations.
Figs. 23A and 23B are views showing another embodiment of the positioning and
cutting operations.
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Figs. 24A - 24D are block diagrams illustrating an embodiment of the operation
of the SIS machine.
Fig. 25 is a block diagram illustrating an embodiment of the operation of the
SIS
machine.
Fig. 26 is a block diagram illustrating an embodiment of the positioning and
cutting operation.
Fig. 27 is a block diagram illustrating an embodiment of the verification
process.
Figs. 28A and 28B are block diagrams illustrating an embodiment of the
operation of an ordering system.
Figs. 29A and 29B are block diagrams illustrating an embodiment of the
operation of an ordering system.
Fig. 30 shows part of the ordering system of Figs. 12A and 12B.
Fig. 31 is a block diagram illustrating the system for measuring the
dimensions of
an architectural feature.
Fig. 32 is a block diagram illustrating another embodiment of the operation of
an
ordering system.
Fig. 33 is a block diagram illustrating yet another embodiment of the
operation of
an ordering system.
Figs. 34 through 42 are sample screen shots that may be displayed on the user
interface during the cutting operation.
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CA 02638426 2008-10-31
Description of Embodiments of the Invention
Referring to Figs. 1, 2, 5, 6 and 7, the size-in-store (SIS) machine 1
comprises an
internal frame 2 that supports the cutting, measuring and operating systems of
the SIS machine. An outer housing 4 is provided to cover the internal
mechanisms of the SIS machine. An opening 5 is provided to allow access to
the interior cutting chamber 8 of the apparatus to allow a user to place
window
coverings into and remove window coverings from the SIS machine. Opening 5
is covered by a door 6 that isolates the cutting chamber 8 from the exterior
of the
machine. The door 6 may comprise a transparent window 10 to allow a user to
observe the cutting and measuring operations. The door 6 is movably supported
at either end by tracks 12 positioned at either end of the opening 5. In one
embodiment a drive 15 such as a rack and pinion is used to automatically slide
the door 6 in tracks 12 between open and closed positions. Other mechanisms
such as pneumatic or hydraulic cylinders, a rotary motor or the like may be
used
to open and close the door 6. Further, the door 6 may be hinged rather than
sliding. The door may also be opened and dosed manually. Sensors 16 such as
limit switches, optical sensors, pressure sensitive switches or the like may
be
provided to detect if the door 6 is closed and to transmit a signal to the
operating
system indicating the door's status. The operating system may prevent
operation
of the SIS machine if the door 6 is not closed.
A platform 20 that supports the window covering during the measuring and
cutting operations is provided in cutting chamber 8 adjacent to opening 5 such
that a user can place a window covering on the platform 20 when the door 6 is
open. The platform 20 comprises a substantially horizontal surface that is
dimensioned to be able to receive and support a range of blind sizes.
In one embodiment, a separate access opening 22 is provided on one side wall
24 of housing 4 such that a blind may be loaded through access opening 22 into
cutting chamber 8 from the end of the machine rather than through door 6.
CA 02638426 2008-10-31
Opening 22 is useful for window coverings that are longer than the length of
the
SIS machine. For example, opening 22 may be used to load the vanes of a
vertical blind into the machine because such vanes may be manufactured in
relatively long lengths that cannot be accommodated through opening 5. One
end of the vanes can be inserted through the access opening 22 with the other
end of the vanes extending from the housing 4 through opening 22.
Alternatively
a feed tube or other conveyor may be provided that communicates with opening
22 and allows the window covering to be inserted into the machine remotely.
The ends of the vanes located in the cutting chamber 8 can then be cut to
length
as will hereinafter be described.
Referring to Figs. 2, 5, 8 and 15 - 17, located along the front edge of the
cutting
chamber 8 adjacent to the front edge of platform 20 is a lateral support
surface
28 that in the illustrated embodiment is defined by a plurality of rollers 26.
The
lateral support surface 28 facilitates the movement of the window covering
across the platform 20 during the measuring and cutting operations. During the
measuring and cutting operations, the window covering is pressed against the
lateral support surface 28 and slid across the platform 20 as will hereinafter
be
described. The use of the rollers 26 facilitates the sliding movement of the
window covering on platform 20. The rollers 26 may be eliminated and replaced
by a stationary vertical wall where the window covering is pressed against and
slides along the stationary wall. The wall may comprise a low friction
surface.
Further, another low friction device may be used in place of the rollers or
wall if
desired. For example, a movable belt, a plurality of bearings or other low
friction
surface or device may comprise the lateral support surface 28.
Referring to Figs. 3, 4, 6, 810 -12 and 14, located at either end of platform
20
are cutting devices such as saws 30 and 32 for cutting the window covering to
the desired size. The saws 30 and 32 are substantially identical such that
specific reference will be made to saw 30. Saw 30 comprises a saw motor 34 for
rotating the arbor 38 on which the saw blade 36 is mounted. The motor 34 is
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CA 02638426 2008-10-31
connected to the saw arbor 38 via a transmission. The motor 34, transmission
and arbor 38 are mounted on a platform 40 that is in turn supported on rails
42.
The rails 42 support platform 40 such that platform 40 can reciprocate
transversely to the platform 20 to bring the saw blade 36 into contact with a
window covering supported on and extending over the end of platform 20.
Platform 40 moves saw blade 36 through the window covering to cut the window
covering. The saws may be replaced by other cutting devices. For example, die
cutters or lasers may be used to make the cut. Moreover, a combination of
cutting devices may be used depending on the window covering material,
material thickness or the like.
To move platform 40, a drive 43 is provided. Drive 43 may comprise a motor 44
that is supported on the platform 40 and that rotates a pinion 46 that engages
a
rack 48 mounted on frame 2. When the motor 44 is actuated, the pinion 46 is
rotated and through its engagement with the rack 48 reciprocates platform 40
on
rails 42 toward and away from the window covering.
In one embodiment, two saw blades 36 and 36a are provided with each of saws
30 and 32 to minimize routine maintenance of the machine. A saw blade has a
limited life span such that after a predetermined amount of use the blade must
be
replaced. If only one saw blade is provided on each saw, more maintenance of
the SIS machine is required. To minimize the routine maintenance of the SIS
machine, two blades may be provided on each saw where the blades may be
changed automatically.
Referring to Figs. 3, 8, 12 and 14, in such a two blade arrangement, each saw
comprises a motor 34 for driving arbors 38 and 38a that support blades 36 and
36a, respectively. The arbors 38 and 38a are mounted on a housing 50 such
that blades 36 and 36a are supported in an overlapping relationship. Housing
50
can pivot on an axle 51 relative to the platform 40 about an axis parallel to
the
arbors 38 and 38a. The housing 50 is shown in a first orientation where blade
36
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CA 02638426 2008-10-31
is positioned to cut a window covering and blade 36a is positioned as a
replacement blade. The housing 50 is maintained in the illustrated position by
a
locking mechanism 56 that locks the housing 50 relative to the platform 40. In
one embodiment the locking mechanism 56 comprises a retractable post where
the post is extended from the platform 40 to engage a mating receptacle on the
housing 50 to lock the housing 50 relative to the platform 40. To unlock the
housing 50, the post 56 is retracted from the receptacle allowing the housing
.50
to rotate on axle 51. A pair of stops 62 and 64 comprising bumpers 52 and 54
and sensors 58 and 60 ensure that the housing 50 assumes the correct
orientation as will hereinafter be described. Sensors 58 and 60 may comprise
limit switches, optical sensors, pressure sensitive switches or any other
sensor
capable of sensing the orientation of housing 50 and generating a signal
indicative of the orientation. The stops 62 and 64 are movably mounted such
that each stop can be extended from or retracted into the platform 40.
To explain the operation of the saw assembly, assume that the blades 36 and
36a and housing 50 are initially oriented as shown in Fig. 3 and 12. Blade 36
cuts the window coverings as will hereinafter be described. Each cut is
counted
and the total number of cuts is stored in the memory of the operating system.
When the total number of cuts equals a predetermined maximum number of cuts,
blade 36 is replaced. The predetermined maximum number of cuts will depend
on the blade construction and the material being cut, however, the
predetermined
maximum number of cuts is preferably selected such that the blade is replaced
before wear on the blade degrades its cutting performance. When the total
number of actual cuts equals the predetermined number of cuts, the locking
mechanism 56 is withdrawn from the housing 50 thereby allowing the housing to
freely rotate relative to platform 40. Simultaneously with the unlocking of
the
housing 50, the first stop 62 is retracted into housing 50 and the second stop
64
is extended from housing 50. The saw blades 36 and 36a, spinning on arbors 38
and -38a, create enough inertia that the housing 50 rotates on the support
axle 51
when the locking mechanism 56 is retracted without the use of any other drive
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CA 02638426 2008-10-31
mechanism. The housing 50 rotates until a flange 66 on the housing contacts
stop 64. In this position, the saw blade housing 50 has rotated 180 degrees
and
is oriented such that the second blade 36a is positioned to cut the window
covering and the first saw blade 36 is in the reserve position. Sensor 60,
associated with stop 64, produces a signal indicating that housing 50 has
rotated
to the new position. The signal from sensor 60 is transmitted to the CPU and
the
locking mechanism 56 is actuated to lock housing 50 in the new position. The
total number of cuts are counted and maintained in memory for the new blade
36a. Both blades 36 and 36a may be replaced during a single service visit when
the second blade reaches a predetermined maximum number of cuts.
Because the saw blades are positioned in an overlapping relationship, the
operating system that controls the measuring and cutting operations must be
informed as to which blade is in the cutting position. The sensors 58 and 60
associated with the stops 62 and 64 provide this information to the operating
system by transmitting a signal to the CPU when the housing 50 contacts the
stop. The operating system then adjusts the measuring and cutting operations
to
account for the difference in saw blade positions. .
In an alternate embodiment, the saw blades 36 and 36a are positioned such that
the blades are in the same cutting plane. In such an arrangement the operating
system does not adjust the cutting operation based on which blade is being
used.
However, such an arrangement requires additional space because the coplanar
blades require more room than the overlapping blades shown in the drawings. In
either arrangement the sensors 58 and 60 associated with the stops 62 and 64
may be used to provide feed back to the CPU that the blades are properly
positioned.
Referring to Figs. 5, 12 and 15 -18, a clamp assembly 80 is provided that
comprises a clamping jaw 82 that can be extended and retracted to trap a
window covering against the lateral supporting surface 28. Jaw 82 is supported
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CA 02638426 2008-10-31
for reciprocating linear movement on a bar 83 that rides on rails 86 where jaw
82
is moved over the rails 86 by a drive 87 such as a pneumatic cylinder,
electric
motor, solenoid, hydraulic cylinder or the like. The drive 87 may also
comprise a
rack and pinion or ball screw drive or the like. The jaw 82 may be extended to
damp a window covering against the lateral supporting surface 28 and retracted
to release the window covering.
The clamp assembly 80 is mounted on a carriage 88 that is mounted on a linear
drive 89 such as a ball screw drive or rack and pinion. Rotation of pinion 90
engages rack 93 to reciprocate the carriage 88 along the length of platform
20.
In one embodiment the pinion 90 is rotated by a servomotor 91 such that the
position of the carriage 88 and clamp assembly 80 along the platform 20 can be
controlled with great accuracy. Each rotation of the servomotor 90 translates
into
a predetermined length of linear travel of the damp assembly 80 along the
platform 20. The rotation of the servomotor 91 can be precisely controlled to
precisely control the linear motion of the clamp assembly 80 and its-position
along platform 20. In one embodiment, the carriage 88 supports sensor 92 such
as an optical sensor. In one embodiment sensor 92 is used to measure and
position the window covering relative to the saws 36 and 36a as will
hereinafter
be described.
An alternate embodiment of the clamp assembly is shown in Fig. 18 at 280 that
is
similar to clamping jaw 80 as previously described. Clamp assembly 280 is
provided that comprises a clamping jaw 282 that can be extended and retracted
to trap a window covering against the lateral supporting surface 28. Jaw 282
is
supported for reciprocating linear movement as previously described. The jaw
282 may be extended to clamp a window covering against the lateral supporting
surface 28 and retracted to release the window covering as previously
described.
The clamp assembly 280 is mounted on a carriage 88 that is mounted on a linear
drive as previously described to reciprocate the carriage 88 along the length
of
platform 20.
CA 02638426 2008-10-31
In order to position the window covering relative to the clamping jaw 282,
clamping jaw 282 is provided with a physical engagement member such as pin
285. The position of the pin 285 relative to the clamping jaw 282 is known.
For
example pin 285 may be located in the center of clamping jaw 282. The window
covering and package are provided with a hole 201 located on the window
covering 200 (Figs. 23A and 23 B). The window covering 200 is inserted into
the
SIS machine and placed on platform 20 such that the pin 285 is inserted into
the
hole 201 in the window covering. As a result, the position of the window
covering
200 relative to the clamping jaw 282 is known. In one embodiment-the hole in
the window covering is located at the center of the window covering such that
the
pin locates the center of the window covering such that the center of the
window
covering is known to the SIS machine. Where the pin 285 is located on the
center of the damping jaw 282, the damping jaw 282 is also aligned with the
center of the window covering.
The various sensors described herein transmit signals to the CPU of the system
operating system to control operation of the SIS machine. Further, the various
drives described herein are controlled by the CPU to position and cut the
window
covering. The CPU may be located in the machine 1 or it may be located
remotely from the machine.
Referring to Fig. 19, one embodiment of the operating system of the SIS
machine
I includes a computing platform 100. The platform is controlled by a processor
102 which serves as the central processing unit (CPU) for the platform. Memory
104 is typically divided into multiple types of memory or memory areas such as
read-only memory (ROM), and random access memory (RAM). A plurality of
general-purpose adapters, 106 are present. At least one, in this example,
serves
to connect the computing platform to a network 108. The network might be a
corporate intranet, a local area network (LAN), the public switched telephone
network, a wireless network, the intemet or a combination of such networks.
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CA 02638426 2008-10-31
Computer program code instructions for implementing the appropriate
applications and controlling the SIS machine are stored on the fixed medium
110.
When the system is operating, the instructions are partially loaded into
memory
104 and executed by the CPU 102. Numerous types of general purpose
computer systems and workstations are available and can be used to implement
computing platform 100. Available systems include those that run operating
systems such as Windows by Microsoft, various versions of UNIXTm, various
versions of LinuxTM, and various versions of Apple's Mac'" OS. A user
interface
112 such as a touch screen and/or audio speakers is provided to receive input
from the user and to display output to the user. Other user interface devices
may
be used such as voice recognition, wireless communication technology, joy
sticks, video displays, monitors, keyboards, thumbwheels or the like. User
interface 112 is intended to include any apparatus that allows the user to
input
data to the system and/or that allows the system to display information to the
user.
The entire function of the invention, including the common database can be
implemented in whole or In part on a single computing platform like that shown
in
FIG. 19. In other embodiments, however, a common database may be stored on
a database server such as an SQL server. Processor 120, adapters 122, and
memory 124 function similarly to those of computing platform 100. If a
corporate
intranet is used for connectivity, the applications or modules on computing
platform 100 can be accessed from a client workstation via a web page.
A computer program which implements parts of the invention through the use of
a system like that illustrated in FIG. 19 can take the form of a computer
program
residing on a computer usable or computer readable tangible storage medium
such as a diskette. A computer program product containing the program of
instructions can be.supplied in such a form, and loaded on the machines
involved, either directly, or over a network. The medium may also be a stream
of
information being retrieved when the computer program product is "downloaded"
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through the Internet. The computer programs can reside on any medium that
can contain, store, communicate, propagate, or transport the program for use
by
or in connection with an instruction execution system, apparatus, or device.
The
computer-usable or computer-readable medium may be, for example but not
limited to, an electronic, magnetic, optical, electromagnetic, infrared, or
semiconductor system, apparatus, device, or propagation medium. Other
examples of a tangible computer-readable medium would include a portable
computer diskette or portable fixed disk, an optical fiber, a compact disc
read-
only memory (CD-ROM), and a digital versatile disc read-only memory (DVD-
ROM).
In the embodiment of Fig. 20 a processor 202 in the form of a PC and a
separate
PLC controller 203 associated with the drive 91 of clamp assembly 89 are used
to control operation of the SIS machine to position and cut the window
covering.
The system of Fig. 20 is otherwise the same as the system of Fig. 19.
Operation of the SIS machine will now be described. When the machine is first
powered up, the center position CP of the clamp assembly 80 relative to the
cutting devices such as saws 30 and 32 must be determined. The center
position CP is the point mid-way between the active blades of the two saws 30
and 32 and is shown, for example, in Fig. 21. To determine the center
position,
the clamp assembly 80 is moved along the platform 20 in a first direction
until the
clamp reaches the end of travel. The end of travel may be identified by a
sensor
105 such as limit switch, optical sensor or the like. The sensor 92 mounted on
the clamp assembly 80 may also be used for this function. A signal from the
appropriate sensor is provided to the CPU 102 indicating that the clamp has
reached the end of travel. The CPU then sends a signal to' drive 89 such that
the
servo motor 91 rotates a predetermined number of rotations until the clamp
assembly 80 is located in the center position CP of the platform 20. The
machine
is then ready to cut a window covering.
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CA 02638426 2011-05-09
Locating the center position could also be performed other than at start up of
the machine
and may be performed by other processes. For example a separate centering
switch may
be provided that is located at the center position and that is "contacted" by
the clamp
assembly 80 either physically, magnetically, optically or electronically to
identify the center
position. Further, while in one embodiment the clamp assembly 80 operates from
the
center position CP of the platform 20, it is to be understood that the clamp
assembly 80
could initiate the cutting operation from any start position provided that the
start position is
a known position relative to the blades of saws 30 and 32.
To cut a window covering, the user places a window covering 200 in the cutting
chamber
8 on platform 20 (Block 701, Fig. 24A). The user may be directed where to
place the
window covering by visual, audio or other commands from processor 102 via user
interface 112. The platform 20 may also have a visual indicator directing the
user as to
the proper placement of the window covering on the platform. For example, the
platform
20 may include indicia such as printing indicating the proper placement of the
window
covering. In one embodiment, proper placement of the window covering on
platform 20
results in the window covering being detected by sensor 92 (Fig. 27A). Once
the window
covering is properly positioned on the platform 20 a signal from sensor 92 may
be
transmitted to and received by the CPU indicating the presence of a window
covering
(Block 702). In response to this signal the CPU 102 actuates drive 15 to
automatically
close and lock door 6 to isolate the cutting chamber 8 from the external
environment and
user (Block 703). Sensor 16 transmits a signal to the CPU indicating that the
door 6 is in
the closed position (Block 704).
The window covering 200 may be cut in the package or it may be removed from
the
package before being inserted into the machine. One example of a suitable
package is
disclosed in U.S. Patent Publication Number 2006/0207399 published September
21,
2006. The operating system can be programmed to cut only window coverings in
the
package or only window
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CA 02638426 2008-10-31
coverings out of the package. Alternatively, the machine can be programmed to
cut either the product in either form, provided that the form of the product
is input
to the CPU prior to the cutting operation. Window covering" as used herein for
explaining the operation of the SIS machine includes both the window covering
in
the package and the window covering without the package and is represented by
element 200 in the Figures.
The package or the window covering may be provided with a mark 101 at its
longitudinal center where mark 101 can be sensed by sensor 92. The mark 101
may include reflective tape, reflective ink or other optically identifiable
surface if
sensor 92 is an optical sensor, a physical characteristic such as an
indentation if
the sensor is a mechanical sensor, a magnetic stripe if the sensor is a
magnetic
sensor or other combination of mark and sensor provided that sensor 92 can
determine the center of the blind by reference to the mark.
Where the physical pin 285 of the embodiment of Fig. 18 is used mark 101 may
be eliminated and the physical engagement of the window covering/package with
pin 285 is used to locate the center of the window covering. Referring to
Figs.
23A and 23B, window covering/package 200 is placed on platform 20 and the pin
285 is manually inserted into the centering hole 201 formed in the center of
the
window covering 200 when the user loads the window blind into the SIS
machine, Fig. 25 (Block 4401). The engagement of the pin 285 with the
centering hole 201 on the window covering locates the center of the window
covering relative to the SIS machine. In such an embodiment the use of sensors
to determine the center of the window covering can be eliminated. if the
window
covering is cut while in the package, the package is formed with a hole that
is
coextensive with the centering hole on the window covering such that the pin
can
pass through the hole in the package and engage the window covering.
Alternatively, a hole on the package can be used if the window covering is
aligned within the package. The centering hole on the window covering may be
made directly in the window covering, such as in the head rail, or a centering
CA 02638426 2008-10-31
bracket with a hole formed therein may be attached to the window covering. For
example the centering bracket with the centering hole may be fixed to the
center
of the head rail. Further, while a cylindrical pin 285 engaging a mating round
centering hole 201 is shown, the physical engaging members may include any
physical structures capable of engaging one another to locate the window
covering relative to the clamp. For example, the male member may extend from
the window covering or package and engage a female receptacle on the
clamping jaw. These members may have any shape and a- plurality of mating
pairs of engaging members may be used.
A transaction record 230 is created by CPU 102 and stored in memory 104
(Block 705). The transaction record 230 may be populated with applicable
information related to the transaction such as time, date and location of the
S1S
machine, customer information such as name, address, payment information or
the like (Block 706). Other information may also be stored in the transaction
record.
User input data is also transmitted to and received by CPU 102 identifying, at
least, the finished or cut size of the window covering (Block 707). The
process
for entering this information will be discussed in detail hereinafter. The
user may
be required to input other information regarding the window covering such as
the
type of blind, color, style, stock size or the like. The user may also be
requested
to input other information such as name, address, payment information or the
like. Any or all of this information may be stored in transaction record 230.
To cut the window covering, if the physical engagement members of Fig. 41 are
not used, the clamp assembly 80 is moved along the platform 20 by drive 89
from the known center position CP until the sensor 92 locates the center mark
101 of the window covering/package 200 (block 708). The clamp assembly is
stopped in a position where the center of the clamp assembly 80 is aligned
with
the center CW of the window covering/package (Block 709), Fig. 21 B. The
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position of clamp assembly 80 when positioned at the center CW of the window
covering/package 200 is known. The CPU determines the distance D between
the center CW of the window covering/package 200 and the center position CP
to establish the location of the window covering/package 200 relative to the
machine.
These steps may be eliminated where the pin 285 and hole 201 of Fig. 18; or
other physical engaging members, are used. In such an arrangement the
window covering is centered when it is manually inserted into the SIS machine
by
the physical engagement of the pin with the centering hole formed on the
window
covering (Block 4401), Fig. 25.
Once the clamp assembly 80 is aligned with the center CW of the window
covering/package 200 the drive 87 extends jaw 82 to force the-window
covering/package 200 against the lateral support surface 28 (Block 710, Block
4402), Fig. 21 C. In this position the clamp assembly 80 is centered on the
window covering/package 200; the position CW of the damp assembly 80
relative to the center position CP is known; and the window covering/package
200 is trapped between the jaw 82 and the lateral support surface 28.
In the embodiment of Fig. 19, the CPU then determines how far to move the
window covering/package to properly position it in front of the saws 30 and 32
(Block 711). The user enters into the processor 202 and the processor receives
whether the window covering is intended to be mounted as an inside mount or an
outside mount (Block 4404) and the desired size of the window covering (Block
4403): If an inside mount is selected, the processor 202 automatically deducts
a
predetermined length from the desired size entered by the user to obtain the
final
dimension of the window covering (Block 4405). If an outside mount is
selected,
the final dimension of the window covering is the desired- size input by the
user.
The user also enters the window height. The information entered by the user is
stored in the record for that transaction. The CPU 102 accesses the the
desired
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cut size of the window covering as entered by the user. From this dimension
the
CPU calculates how far the center of the window covering must be positioned
from the saws 30 and 32 to achieve the desired cut size of blind (Block 4406).
The CPU divides the desired finished size by two to obtain a resulting
distance
from the center of the window covering to each end hereof. The center of the
window covering must be positioned this resulting distance from the saw. The
user also enters whether the window covering is for an inside mount or an
outside mount. For an inside mount a small distance is subtracted from the
desired size to accommodate for the space needed to mount inside of a window
frame. For example, if a window covering. is to 'be cut to a width of 35
inches, the
CPU determines that the distance from the center of the window covering to
each
of the the saws must be 17% inches. For an inside mount % of an inch may be
deducted from the desired size before dividing the desned size by 2. The CPU .
.
can make this determination without any information regarding the stock size
of
the blind or the amount of material to be cut from the end of the blind. For
some
applications material may be cut from only one end such as vanes for vertical
blinds.
In the embodiment of Fig. 20, the PLC 203 determines how far to move the
window covering/package to property position it in front of the saws. The
processor 202 transmits to the PLC 203 the final dimension of the window
covering as entered by the user and as corrected to account for an inside
mount,
if necessary (Block 4407). Using this dimension, the PLC 203 determines how
far the center of the package must be positioned from each saw to obtain the
desired size of the window covering as previously described (Block 4408).
Specifically, the PLC 203 divides the final dimension provided by the
processor
202 by two to obtain a half length. The half length is equal to the distance
from
the center of the package/window covering to the end of the window covering
and corresponds to the distance the center of the blind must be positioned
from
each saw. The PLC 203 makes this determination without any information
regarding the stock or starting size of the window covering, the amount of
18
CA 02638426 2008-10-31
material that will eventually be cut from the end of the window covering or
whetherthe window covering is intended for an inside mount or an outside
mount. The window covering is then cut as described below.
The clamp assembly 80 is then moved toward one end of the machine based on
this determination such that the center of the blind- is positioned the
resulting
distance from the saw (Block 712, Fig. 24C) and Fig. 21 D. Clamp assembly 80
moves the window covering/package such that the position of the clamp
assembly relative to the window covering/package 200 remains fixed. The clamp
assembly 80 is moved such that the window covering/package is positioned in
front of one of saws 30 or 32 with the center of the window covering spaced
from
the saw the predetermined distance. Fig. 17 also shows the clamp assembly 80
moved to an end of platform 20. Secondary clamps 99 may also be used
adjacent each of the saws to hold the window covering in position during the
cutting operation. The secondary clamps 99 are extended to trap the window
covering against the lateral surface 28. The The saw blade is rotated at high
speed and the saw is moved toward the window covering/package by drive 43
such that the saw engages and cuts the window covering at the desired location
(Block 713, Fig. 24C) and Fig. 21 E.
The clamp assembly 80 is then moved toward the opposite end of the machine
moving the window covering/package 200 with the clamp assembly (Block 714).
The position of the clamp assembly 80 relative to the window covering/package
200 remains fixed. The clamp assembly 80 is moved such that the window
covering/package is positioned in front of the other of saws 30 and 32, Fig.
21 F
with the center of the window covering spaced from the saw the predetermined
distance. The saw blade is rotated at high speed and the saw is moved toward
the window covering/package by drive 43 such that the saw engages and cuts
the window covering at the desired location (Block 715, Fig. 24C) and Fig.
21.F.
The jaw 82 holds the window covering/package 200 tight against the lateral
support surface 28 to support the window covering/package while it is cut.
Both
19
CA 02638426 2008-10-31
ends of the blind may be cut simultaneously by moving one-or both of the saws
relative to the window covering ratherthan moving the window covering.
It is to be understood that for any given stock size of window covering there
is a
range of cut sizes that are valid for that size window covering based on the
geometry of the blind including the location of the. lift cords, pulley
systems, cord
locks and the like. In one embodiment, to ensure that a window covering, is
not
cut such that the cut interferes with the operation of the window covering, a
mark
103 is provided at each end of the window covering/package 200, Figs. 21 E and
21 F. A sensor 105 is located near the entrance to each cutting device 30, 32
such that if the sensor 105 detects a mark 103 the cutting operation is
terminated
before a cut is made. The mark 103 may include reflective tape, reflective ink
or
other optically identifiable surface if sensors 105 are optical sensors, a
physical
characteristic such as an indentation if the sensors are mechanical sensors, a
magnetic stripe if the sensors are magnetic sensors or other combination of
mark
and sensor provided that sensor 105 can detect the mark 103. In one
embodiment the mark 103 is located between the end of the window covering
and the lift cords, cord locks, pulley systems and other blind componentry
such
that a cut is prevented too close to (or inside of) these components. The mark
can be located on the window covering/package such that blinds of different
sizes, shapes, configurations and componentry can be accomodated.
A vacuum system 90 may be used in the cutting chamber 8 to capture the debris
and dust created during the cutting operation. The vacuum system 90 may
comprise a vacuum motor that communicates with the cutting chamber 8 by
conduits such as flexible hoses. The vacuum system may include a grate in the
cutting chamber that allows the cut material to flow from the cutting chamber
to
the vacuum.
In an alternate embodiment the clamp assembly 80 may include two sensors 92
and 94, Figs. 22A - 22D used to locate the center of the window covering. The
CA 02638426 2008-10-31
clamp assembly is moved along the platform 20 by drive 89 from the known
center position CP (Fig. 22A) in one direction until the sensor located at the
leading edge of the clamp (sensor 92) locates the first end 200a of the window
covering/package 200 relative to the known center position CP, Fig. 22B. The
position of the clamp assembly 80 marking the first end of the window
covering/package 200 is saved in memory. The direction of movement of the
clamp assembly 80 is then reversed and the damp assembly 80 is moved along
the platform 20 by drive 89 from the known center position CP in the opposite
direction until the other sensor (sensor 94), located at the leading edge of
the
clamp, locates the opposite end 200b of the window covering/package relative
to
the known center position CP Fig. 22C. The position of the clamp assembly 80
marking the second edge of the window covering/package 200 is stored in
memory. Based on the detected end positions, the CPU then determines the
center CW of the window covering/package 200. The CPU uses the stored the
positions of the first edge 200a and second edge 200b to determine the center
of
window covering 200. These positions may be determined by, for example,
counting the rotations of servo motor 91 as the damp assembly 80 moves from
the center position CP to the first edge 200a and the second edge 200b. The
CPU then determines the position midway between the first and second edge
positions by, for example, dividing the number of rotations between the two
positions by two and adding the result to or subtracting it from the first or
second
position, respectively, to arrive at the center of the window covering. The
center
of the window covering may also be determined by calculating the distances of
the first edge 200a and the second edge 200b relative to the center position
CP.
The CPU also determines the distance D between the center of the window
covering and the center position CP. The CPU positions the clamp assembly 80
such that it is aligned with the center of the. window covering/package Fig.
22D.
A single sensor may also be used to detect both edges of the window
covering/package. Once the clamp assembly 80 is aligned with the center CW of
the window covering/package the window covering may be cut as previously
described.
21
CA 02638426 2008-10-31
A validation process may also be used to ensure that the cutting operation
described above is valid for the selected window covering. Either the package
with the window covering or the window covering (if removed from the package)
is provided with product identification information in a machine readable form
such as data encoded in bar code 220 that is readable by a sensor 122 such as
optical scanner. While the window covering may be cut either with the
packaging
or removed from the packaging, cutting the window covering in the package may
be simpler and allows the package to hold the product in place after it is
cut. The
bar code 220 is unique to the window covering with which it is associated and
identifies the specific window covering by using a unique code such as a
serial
number. The bar code 220 may also contain information such as the size, style,
color or the like of the window covering. The bar code 220 may also contain
manufacturer's information such as lot number or retailer's information such
as .
purchase order number.
Referring to Fig. 27, after the determining the proper position of the clamp
assembly and the window covering/package 200 for the cutting operation, the
bar
code 220 is read using a sensor 122 such as an optical scanner to obtain the
identification information (Block 900). The bar code 220 may be replaced by
radio frequency identification (RFID) tags or other suitable identification .
technology. The sensor 122 transmits a signal to CPU 102 or processor 202
encoded with the data specific to the window covering 200. The identification
information is stored in data base 104 as part of the transaction record 230
for
the window covering.
The CPU 102 or processor 202 may use the user input data and the
indentification information (e.g. the information encoded in bar code 220) to
determine if the customer request is valid. The CPU 102 or processor-202
compares the user input desired size to the product identification information
size -
as read offf of bar code 220 (Block 901) and determines If the user input cut
size
22
CA 02638426 2008-10-31
is a valid cut size for the selected window covering (Block 902). For example,
has the user inadvertantly selected a window covering that is smaller than the
desired cut size or has the user selected a cut size that is too small for the
selected stock window covering. Specifically, the PC has a look up table that
lists a range of blind sizes that are valid for any given stock size blind. A
comparison is made between the entered desired size and the range of valid
sizes. If the desired size falls within this range, the cut is validated and
the user.
is asked to confirm the request. In the embodiment of Fig. 20 the PC then
sends
a signal to the PLC to initiate the cutting operation. In the embodiment of
Fig. 19
the CPU initiates the cutting operation. If the desired size is outside of
this
range, an error message is displayed on the touch screen. If the user input
data
is not valid, an error message will be displayed to the user by the user
interface
identifying the error and requesting that the user correct the user input data
or
the selected window covering (Block 903). If the window covering/package 200
is provided with marks 103 that are readable by sensors 105 that prevent a cut
if
the cut would interfere with the components or functionality of the window
covering as previously described, this separate verification step may be
omitted.
The CPU may also compare the user input data to the product identification
information from the bar code 220 and determine if the user has actually
selected
the window covering that the user believes that he or she selected (e.g. does
the
user input style and color match the actual style and color of the window
covering) (Block 904). If the user input data is valid for the selected blind,
the
SIS machine will initiate the cutting process to automatically cut the blind
to the
user's desired size as has been described (Block 905). If the user input data
is
not valid, an error message will be displayed to the user by the user
interface
identifying the error and requesting that the user correct the user input data
or
the selected window covering (Block 903). The validation process may be
repeated until the user data is validated for the selected window covering.
Note,
one or both of verification steps 902 and 904 may be omitted.
23
CA 02638426 2008-10-31
Another method for determining the validity of the window covering size
determination is to rely on the weight of the window covering rather than
using a
machine readable data structure such as bar code 220. A scale could be
incorporated into the platform 20 to detect the weight of the window
covering/package 200. A. look up in a look up table stored in memory 104 can
then be performed by the CPU 102 or processor 202 comparing the measured
weight to the known weights of the stock window coverings. The weight could be
used to identify window covering characteristics such as permissable of cut
ranges, window covering material or the like where the characteristics are
used
to validate or implement the cutting operation. For example a particular saw
blade type or saw speed may be used for different blind materials. Further,
valid
cut ranges may be determined for a window covering.
After the window covering is out to the desired size, drive 89 moves the clamp
assembly 80 and the window covering/package 200 to the center position CP
(Block 724, Fig. 24D). Drive 43 retracts the clamping jaw 82 to releases the
window covering/package 200 (Block 725).
The system may then verify that the actual cut length matches the user input
cut
size (Block 726). The clamp assembly 80 is moved along the platform 20 by
drive 89 from the known center position in one direction until the sensor
locates
the first end 200a of the window covering/package 200. The direction of
movement of the clamp assembly 80 .is then reversed and the clamp assembly
80 is moved along the platform' 20 by drive 89 in the opposite direction until
the
sensor locates the opposite edge 200b of the window covering/package. The
distance the clamp assembly 80 travels between the two edges 200a and 200b
of the package is detected. The distance traveled is equal to the actual cut
size
of the window covering. The actual cut size is compared to the desired cut
size
input by the user. If the two sizes match the cut is verified. The two sizes
may
be determined to match if the distance between the input cut size and the
actual
cut size fall within a predetermined minimum acceptable error margin.
24
CA 02638426 2008-10-31
The vacuum, saws and other moving components are stopped and the door 6 is
opened automatically by drive 15 (Block 727). The cut window covering can then
be removed by the user. The cutting operation is completely automated. The
cutting process is also isolated from the user during the process to maximize
the
safety of the process.
The data related to the transaction is stored in a transaction record 230 and
may
include, but not be limited to, original size of product, cut to size of
product, date,
time, store identifier/location, and blind drop (length) (Block 728). The data
captured by the SIS machine could be transferred to the blind manufacturer 111
or retailer outlet system 113 over a network 108 at any time and be associated
with the customer's original order such that a complete record of the order
and
cutting operation is maintained (Block 729).
Numerous processes may be used to enable the user to transmit the user input
data to the SIS machine 1. In one operation, Figs. 28A and 28B , the user
measures the window or other architectural feature using traditional measuring
tools such as a tape measure, ruler, electronic tape measure or the like and
notes the measurements (Block 801). The customer logs onto a website of a
window covering provider and selects a window covering product for each
measured architectural feature and the selection is transmitted to and
received
by CPU 102 or processor 202 (Block 802). The user may log onto the web site
from a user terminal 109 or from user interface 112 or from any device that .
allows access to the website. A transaction record is created for that
customer
and transaction by CPU 102 or processor 202 and the transaction record is
stored in memory (Block 803). Based on the noted measurements, the customer
enters a cut size for each of the selected window coverings and the CPU 102 or
processor 202 receives the cut sizes (Block 804). The.customer is prompted for
and transmits whether the mount is an inside mount or an outside mount. The
type of mount is received by the CPU 102 or processor 202 (Block 805). If
CA 02638426 2008-10-31
outside mount is selected the window covering is cut to the size input by the
customer. If inside mount is selected a lenght deduction, for example'/ inch,
is
subtracted from the size input by the customer (Block 808). The customer is
prompted for zip code, address or other geographical information and the
geographical information is received by the CPU 102 or processor 202 (Block
807). The CPU 102 or processor 202 determines the nearest retail outlet
location having a SIS machine such as by using a look up table stored in
memory
104 (Block 808). The identified retail outlet is displayed on the user
interface 112
or terminal 109 (Block 808). The customer may select the identified outlet or
the
customer may manually select another outlet. - The selected outlet is -
recorded in
the transaction record (Block 809). The customer is prompted for and confirms
the order and the confirmation is received by the CPU or processor (Block
810).
Payment may be made on-line or payment may be deferred until the customer
picks up the order at the retail outlet. The ordering process may include
verification of the customer payment information (Block 811).
The customer's order and/or complete transaction record is sent to the
selected
retail outlet 113 over network 108 (Block 812). Based on the order, the retail
outlet personnel use the SIS machine to cut the ordered window coverings to
the
customer's specified dimensions (Block 813) as previously. described. The
cutting operation may be performed during off hours or non-peak hours to more
efficiently use personnel time. S
The customer is contacted by retail outlet 113 with a scheduled pick-up time
for
retrieving the cut window covering (Block 814). The customer travels to the
retail
outlet to pick up the cut window coverings (Block 815).
Another ordering methodology uses a photo-measuring kit to provide-the
measurements for the architectural feature rather than using a traditional
measuring tool. The customer obtains a photo-measuring -kit such as by
ordering
26
CA 02638426 2008-10-31
a kit from a window covering manufacturer's website or picking up a measuring
kit at a retail outlet.
Referring to Figs. 29A, 29B and 30 the measuring kit includes at least one
measuring block 120 that includes a unique design 121 printed on a front
surface
thereof (Block 601). The measuring block may comprise any rigid material that
can be supported adjacent the architectural feature 123 being measured. The
design 121 comprises a unique pattern or design that is of known dimensions
and shape. The specific shape of the design is selected such that it is
unlikely to
be similar to any aspects of the architectural feature and thus will be
recognizable when viewed adjacent to the architectural feature.
The customer places one or more measuring blocks 120 in the architectural
feature being measured (Block 602) such that the measuring block 120 and
entire architectural feature 123 are visible. The measuring block 120 should
be
mounted as close to the same plane as the architectural feature being
measured.
Thus, for example, to measure a window the measuring block is mounted within
the frame of the window such as by taping it to the window glass. In one
embodiment at least two measuring blocks are used where each measuring
block is located with a designated edge 125 placed along the edge of the
architectural feature being measured. For example, for a window covering that
is
intended to be mounted on a window, the edges 125 of the blocks 120 are
placed along the inside frame of the window. A digital photograph of the
architectural feature 123 with the measuring blocks 120 mounted adjacent
thereto is taken (Block 604). The customer may also place a unique designator
127 on the architectural feature while photographing it to identify the
building,
room and/or architectural feature to which that measurement relates (Block
603).
The customer logs onto a window covering provider website from a user terminal
109 over network 108 and the CPU 102 or processor 202 creates a transaction-
record (Block 605). The system prompts the customer for, and the customer
27
CA 02638426 2008-10-31
enters, information related to the customer such as name, address, payment
information, intemet address or the like and the CPU 102 or processor 202
receives this information and populates the transaction record unique to that
customer and transaction (Block 606). The customer is then prompted to upload
the photographs taken of the architectural feature with the measuring blocks
(Block 607). The customer uploads the photographs and the photographs are
received by the CPU 102 or processor 202 and stored in memory (Block 608).
The photographs are displayed to the customer on the customer interface 112
109 (Block 609). The customer is prompted to select the photograph of the
first.
architectural feature for which a window covering is to be ordered (Block
610).
The customer selection is entered into the transaction record for the first
transaction (Block 611).
The system determines the dimensions of the architectural feature using the
photograph provided and selected by the user (Block 612). Referring to Fig.
31,
the system first determines the display resolution of the photograph (Block
1201).
Once the display resolution is determined the. system determines the scale of
the
photograph (Block 1202). This is accomplished by counting the number of pixels
extending from one point on the unique design 121 on a measuring block to
another point on that design (Block 1203). Because the dimensions of the
design 121 are known, the system can determine the scale of the photograph by
calculating how many pixels extend between the two points on the design.
Because the distance between the two known points is known the system
calculates how much linear distance (scaling factor) each pixel represents
(Block
1204). The system can then determine the distance between the reference
edges 125 of the measuring blocks 120 by counting the pixels between those
reference edges (Block 1205) and multiplying the number of pixels by the
scaling
factor (Block 1206). Thus, the system can automatically determine the
dimension of the architectural feature based on the photograph -provided by
the
user.
28
CA 02638426 2008-10-31
Referring again to Fig. 29B, the customer is then prompted to select a cut-to-
size
window covering for the selected architectural feature and the selection is
received and stored by the CPU 102 (Block 613). The system automatically
overlays the selected window covering on the selected architectural feature
and
displays the composite image on the user terminal 109 (Block 614). - The
composite image provides the customer an opportunity-to view how a specific
window covering will look on their specific architectural feature before the
customer purchases the window covering. The customer can change the style,
color, mount of the window covering to displayvarious design options before
purchasing the window covering. The customer selects the desired window
covering and the selection is received and recorded by CPU 102 (Block 615).
The customer repeats these steps for all pictures (architectural features)
that
were uploaded into the system (Block 610).
Another ordering methodology will now be described where the user interacts
directly with the SIS machine. Referring to Fig. 32, the customer visits a
retail
outlet having a SIS machine (Block 1001). The customer physically shops the
retail outlet and selects the window covering they wish to purchase and cut
(Block 1002). The customer loads the selected window covering into the SIS
machine and initiates the cutting process by pushing a start -button on the
user
interface 112 (Block 1003). The customer uses user interface 112 to input
information about the SIS product to be sized and the customer. A sample
screen shot is shown in Fig. 34 that illustrates an introductory screen that
may be
displayed on user interface 112 that provides the users with options to cut
the.
window covering, instructions on how to use the system, or the like. If the
customer selects to cut a blind another screen shot such as that shown in Fig.
35
may be presented on user interface .112 that prompts the user for information
relating to the window covering to be cut. In the illustrated screen shot the
user
is prompted to select a type of blind. The information is received by the CPU
102
or processor 202 and a transaction record is created (Block 1004). Verbal
and/or
visual feedback on the selection may be given to the user at user interface
112.
29
CA 02638426 2008-10-31
The customer enters the cut size of the finished product and the CPU 102 or
processor 202 receives this information and stores it in the transaction
record
(Block 1005). A sample screen shot is shown in Fig. 36 for receiving the size
information from the customer. Another screen shot is shown in Fig. 37 showing
a pop up screen for receiving the user measurements of the architectural
feature.
The customer is prompted for and enters into the system inside or outside
mount
and the CPU 102 or processor 202 receives and records this information in the
transaction record (Block 1006). A sample screen shot is shown in Fig. -38 for
receiving the inside/outside mount information. The system determines and
displays on the user interface the size of the stock product required for the
desired cut product (Block 1007). A sample screen shot is shown in Fig. 39 for
displaying the stock product required for the desired cut size window
covering.
The customer is directed to place the window covering into the machine in the
proper location and orientation. A sample screen shot is shown in Fig. 40
prompting the user to load the machine and for displaying a signal that the
window covering was properly inserted. The user interface 112 may display to
the user a summary of the data related to the window covering including size,
blind type, color or the like -as shown in the screen shot of Fig. 41. The
machine
automatically cuts the blind to the desired size as previously explained. The
process may be repeated for each blind to be cut. A screen shot prompting the
user for another window covering or ending the cutting session is illustrated
in
Fig. 42. Once the user is finished, the SIS machine may print a receipt
containing the original size of the product before cutting, and the size the
product
have cut too.
Data of the transaction would be stored in the internal database 104 where the
stored data may include, but not be limited to, original size of product, cut
to size
of product, date, time, store location, and blind-drop. The data captured by
the
SIS machine could be transferred to the blind manufacturer 111 or retailer
outlet
system 113 over network 108 at any time such that a complete record of the
order and cutting operation is maintained as previously described.
CA 02638426 2008-10-31
Another ordering methodology uses the photo-measuring kit as previously
described. Referring to Fig. 33 the user photographs the architectural feature
123 and blocks 120 using a digital camera (Block 1101). The user brings the
camera or memory stick or. the like having the photographs stored in memory to
a
retail outlet and connects the camera to the CPU 102 or processor 202 via a
USB port or places the memory stick in the appropriate memory card reader slot
or otherwise connects the camera memory to the CPU 102 or processor 202
(Block 1102). The customer inputs information to the user interface and the
CPU
102 or processor 202 creates a transaction record as previously described
(Block.
1103). Overlay images may be displayed at user interface 112 such that the
customer can view the images of selected window coverings on their
photographs and select a desired window covering style as previously described
(Block 1104). The CPU 102 or processor 202 calculates the stock size of the
window covering and displays to the user the size of stock window covering
that
is needed for the architectural feature shown in the user photograph (1105).
Another ordering methodology requires that the customer manually measure the
dimensions of the architectural feature to be covered using, existing
measuring
tools such asa tape measure or laser measure (Block 1106). The customer
brings the measurements to a retail outlet and manually inputs the measurement
information and -other information at the user interface 112 and the CPU 102
or
processor 202 and a transaction record is created as previously described
(Block
1107). The CPU 102 or processor 202 calculates the required stock window
covering size (Block 1105).
The user then physically selects the indicated window covering from the retail
outlet inventory and places the window covering in the SIS machine as
previously described (Block 1108). The SIS machine operates automatically to
cut the window covering to the desired size as previously explained.
31
CA 02638426 2008-10-31
In one embodiment the SIS system could direct the customer to the appropriate
size window coverings (Block 1109). For example, the user interface 112
displays an identification of the location within the retail outlet by
alphanumeric
characters, color code, map or the like (Block. 1110). Alternatively, the
system
may be connected to lights or other audio/visual indicators 135 associated
with
the inventory of window coverings where the indicator is actuated to identify
the
appropriate window covering (Block 1111). For example, the bin in which the
window coverings are stored is lighted to guide the customer to the
appropriate
window covering. Once the appropriate window covering is selected the
customer loads the window covering into the SIS machine (Block 1112) and the
S1S machine cuts the window covering as previously described.
Because a transaction record is created for each customer and each transaction
the system operator has a complete record of each purchase. This information
can be used to confirm and verity individual purchases by individual
purchasers.
This information can also be used in the aggregate to determine market trends,
most common window sizes, most popular window treatments, buying habits and
other market trends. This information may also be used for inventory control.
For example, if the window covering provider has access to the data that
manufacturer can obtain real time information on hand inventory for any of its
customers and can restock depleted inventory and/or remove slow moving
inventory in a timely manner to ensure that the manufacturer's supply of
product
matches the purchasing patterns of a specific retailer's customers. The retail
outlet, if it has access to this information, can use the information for its-
own
customers.
Because the user is a captive audience during the cutting operation the user
interface 112 can be used to present advertising information, news, or other
information to the customer. The information may be stored locally in the
operating system of the SIS machine such that the information relates to other
products sold by the retail outlet or window covering provider. Moreover,
32
CA 02638426 2008-10-31
because the operating system of the SIS machine is connected to the internet,
any information may be provided on the user interface by the system
administrator where the user interface 112 functions as the user terminal.
Specific embodiments of an invention are described herein. One of ordinary
skill
in the art will recognize that the invention has other applications in other
environments. In fact, many embodiments and implementations are possible.
The following claims are in no way intended to limit the scope of the.
invention to
the specific embodiments described above.
33
