Note : Les descriptions sont présentées dans la langue officielle dans laquelle elles ont été soumises.
CA 02640446 2008-10-06
TITLE
ROOFING PANEL ASSEMBLY
BACKGROUND OF THE INVENTION
[0001] This invention relates in general to roofing systems for structures.
More particularly, this invention relates to a pre-fabricated roofing panel
assembly.
Conventional roof systems are principally of three types: Conventionally
framed, truss
framed and structural insulated panels. Conventionally framed roofs are the
oldest of
these systems. They are built on-site, and require no special materials.
However, a
conventionally framed roof requires skilled labor to properly cut and build
the frame. A
truss framed roof uses custom-designed frames. After installation of the
trusses, interior
finish materials and exterior sheathing must be installed. Structural
insulated panels
incorporated sheathing and insulation, are installed over a structural frame
and allow for
quicker construction.
SUMMARY OF THE INVENTION
[0002] This invention relates to a roofing panel assembly made of a base and a
cap as
well as a plurality of I joists having an upper flange, a lower flange and a
central web.
The base is attached to the lower flanges of one or more of the plurality of I
joists and the
cap is attached to the upper flanges of one or more of the plurality of I
joists.
[0003] Various aspects of this invention will become apparent to those skilled
in the
art from the following detailed description of the preferred embodiment, when
read in
light of the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] Fig. 1 is a perspective view of one embodiment of a roofing panel
assembly.
[0005] Fig. 2 is a perspective view of the roofing panel assembly in Fig. 1,
in which
the cap is removed to show the I joists, cells and ventilation openings.
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[0006] Fig. 3 is a perspective view of the roofing panel assembly similar to
the view
shown in Fig. 2, with insulation in three of the cells.
[0007] Fig. 4 is a side view of one of the cells of the roofing panel assembly
of Fig. 3,
the view taken along the line 4-4 in Fig. 3.
[0008] Fig. 5 is an elevational view of the roofing panel assembly of Fig. 1,
the view
taken along the line 5-5 of Fig. 1.
[0009] Fig. 6 is an elevational view of portions of two roofing panel
assemblies
assembled or interlocked together.
[0010] Fig. 7 is a plan view of a building, with a partially-installed roofing
system of
interlocking roofing panel assemblies.
[0011] Fig. 8 is an elevational view of the roofing system of Fig. 7, taken
along line 8-
8.
[0012] Fig. 9 is an elevational view of a second embodiment of a roofing panel
assembly, configured to have a lap joint with adjacent roofing panel
assemblies.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0013] Referring now to the drawings, there is.illustrated in Fig. 1 a roofing
panel
assembly 10. The roofing panel assembly 10 is pre-fabricated using a base 12.
The
illustrated base 12 is a substantially planar surface made of oriented strand
board (OSB),
but it could be made of plywood or other suitable material. The roof ng panel
assembly
includes I-joists, indicated generally at '14. The illustrated I joists 14
include*a lower
flange 16 and an upper flange 18. The illustrated lower flange 16 and upper
flange 18 are
made of pine lumber, though any suitable material can be used including, for
example,
other types of wood, metal and composite materials. The illustrated I-joists
14 also
include a web 20. The illustrated web 20 is made of plywood, but it could be
made of
OSB or other suitable material including, for example, other types of wood,
metal and
composite materials. The web 20 is attached to lower flange 16 and upper
flange 18.
Lower flange 16 is attached to the base 12. Lower flange 16 and base 12 can be
attached
by any suitable method including adhesives, screws or nails. A cap 22 is
attached to
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upper flange 18. Upper flange 18 and cap 22 can be attached by any suitable
method
including adhesives, screws or nails. The illustrated cap 22 is a
substantially planar
surface made of OSB, but it could be made of plywood or other suitable
material. It
should be appreciated that every I-flange 14 does not have to be attached to
the base 12
and the cap 22. I-flanges 14 might only be attached to the base 12, to allow
for
movement of the cap 22 in some locations, for instance. Alternatively, in
another
embodiment, I-flanges 14 might be attached to other I-flanges, rather than to
the base 12
or the cap 22. It should be appreciated that the connections between parts of
the roofing
panel assembly 10 can include brackets (not shown) made of metal or other
suitable
material. These brackets can provide reinforcement to connections, or can aid
in the
assembly of the roofing panel assembly.
[0014] It should also be appreciated that that while the base 12 and the cap
22 are
illustrated as being substantially parallel to each other, this is not
necessary. The base 12
and the cap 22 could be oriented with different slopes.
[0015] As best shown in Fig. 5, the lower flange 16 defines a lower notch 48,
and the
upper flange 18 defines an upper notch 50. As illustrated, the lower notch 48
accommodates one edge of the web 20. That is, one edge of the web 20 is
inserted into
the lower notch 48. The lower flange 16 is attached to the web 20 by any
suitable
method, such as by adhesives. It should be appreciated that the lower notch 48
can
extend through the lower flange 16 to a greater or lesser depth than
illustrated. For
example, the lower notch 48 may extend through the entire thickness of the
lower flange
16. In that case, the lower flange 16 would appear to be reinforcement on
either side of
the web 20. A reinforcement (not shown), can be placed in the corner 51
between the
lower flange 16 and the web 20. The reinforcement could be plastic, glue,
caulk, wood
strips, metal brackets, or any other suitable reinforcement. As illustrated,
the upper notch
50 accommodates one edge of the web 20. That is, one edge of the web 20 is
inserted
into the upper notch 50. The upper flange 18 is attached to the web 20 by any
suitable
method, such as by adhesives. A reinforcement (not shown), can be placed in
the corner
between the upper flange 18 and the web 20. The reinforcement could be
plastic, glue, or
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any other suitable reinforcement. Although one construction of I-joists 14 has
been
described, it should be appreciated that the I-joists may be made of other
suitable
materials and by other suitable methods. For example, the I joists could be
made of
plastic or partially of plastics using a pultrusion process.
[0016] Referring now to Fig. 2, the roofing panel assembly 10 of Fig. 1 is
shown with
the cap 22 removed. The illustrated roofing panel assembly 10 includes
longitudinal
joists 24. The illustrated longitudinal joists 24 are continuous, and extend
from a soffit
edge 26 of the base 12 to a second edge 28 of the base 12. The illustrated
roofing panel
assembly 10 also includes lateral joists 30. Illustrated lateral joists 30 are
substantially
perpendicular to the longitudinal joists 24. Lateral joists 30 are not
continuous, and
consist of individual sections disposed between the longitudinal joists 24. In
the figures,
the lower flange, upper flange and web of the lateral joists 30 are identified
at 16', 18' and
20', respectively. It should be appreciated that other configurations of I
joists 14 can be
used within the roofing panel assembly. For instance, the longitudinal joists
24 could be
individual sections between continuous lateral joists 30. In the illustrated
roofing panel
assembly 10, I joists 14 are sixteen inches apart, though it should be
appreciated that
some other spaces of I joists can be used. Additional I joists can be located
where load-
bearing strength is required for the roofing panel assembly 10. The
illustrated
configuration of longitudinal joists 24 and lateral joists 30 provides a grid
pattern of I-
joists that defineseparate cells or interior spaces 38. It should be
appreciated that the I-
joists 14 do not need to be situated in a substantially perpendicular grid, so
the interior
spaces 38 could have a different shape from that shown. It should be
appreciated that
including both the longitudinal joists 24 and lateral joists 30 increase the
load-bearing
capacity of the roofing panel assembly 10, but the roofing panel assembly 10
could be
constructed with I joists 14 oriented substantially in only one direction. In
that case, the
interior spaces 38 would exist along the full length of the roofing panel
assembly 10.
Further, it should be appreciated that the roofing panel assembly 10 could
include fewer
I-joists 14 than illustrated, and the roofing panel assembly 10 could define
only a single
interior space 38.
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[0017] The illustrated roofing panel assembly 10 is internally vented. The
optional
internal venting helps air to move through the roofing panel assembly 10.
Providing
internal venting helps heat and moisture move out of the roofing panel
assembly 10, and
helps increase the lifespan, durability and insulation capability of the
roofing panel 10.
Providing the internal venting helps to reduce condensation on and in the
roofing panel
assembly, and helps prevent the formation of ice dams. Several types of
ventilation
openings are illustrated in Fig. 2, and are described in the following
paragraphs.
[0018] The illustrated roofing panel assembly 10 includes internal vents 32 in
the
longitudinal joists 24. Internal vents 32 are configured to allow air
communication
between the two sides of the longitudinal joists 24. The illustrated internal
vents 32 are
holes with a circular cross-section cut through the web 20. In the illustrated
roofing panel
assembly 10, there is one internal vent 32 on the longitudinal joist 24
between the lateral
joists 30. It should be appreciated that some other number or configuration
can be used
for internal vents 32.
[0019] As best shown in Fig. 5, the illustrated roofing panel assembly 10 also
includes
gaps 34 between the longitudinal joists 24 and the lateral joists 30. Gaps 34
are
configured to allow air communication between the two sides of the lateral
joists 30. The
illustrated gaps 34 are spaces between the web 20 of the longitudinal joists
24 and the
web 20' of the lateral joists 30. These spaces extend from the top of the
lower flange 16
to the bottom of the upper flange 18. In the illustrated roofing panel
assembly 10, there. is
a gap 34 at every junction of longitudinal joists 24 and lateral joists 30.
This is not
necessary, and the gaps could have a different configuration or there could be
a different
number of gaps 34. It should be appreciated that air communication between the
two
sides of the lateral joists 30 could be accomplished by some other means, such
as by
providing vents through the lateral joists 30.
[0020] Referring back to Fig. 2, the illustrated roofing panel assembly 10
includes
lateral vents 36 in the edge-most longitudinal joist 24a. Lateral vents 36 are
configured
to allow air communication between the two sides of the edge-most longitudinal
joist
24a. The edge-most longitudinal joist 24a is the longitudinal joist 24 that is
located near
CA 02640446 2008-10-06
the edge of the roofing panel assembly 10. The lateral vents 36 allow air
communication
between the interior space 38 of the roofing panel assembly 10 and the
exterior of the
roofing panel assembly 10. The illustrated lateral vents 36 are holes with a
circular cross-
section cut through the web 20. In the illustrated roofing panel assembly 10,
there is one
lateral vent 36 on the longitudinal joist between each pair of the lateral
joists 30. This is
not necessary, and the lateral vents 36 could have a different configuration
or there could
be a different number of lateral vents 36. It should be readily appreciated
that the
illustrated lateral.vents 36 are similar to the internal vents 32, except that
the lateral vents
36 are located on the edge-most longitudinal joist 24a. It should be
understood that the
lateral vents 36 could have a different configuration from the internal vents
32.
[0021] The illustrated roofing panel assembly 10 includes soffit vents 40 in
the base
12. The soffit vents 40 are configured to allow air communication between the
two sides
of the base 12. This allows air communication between the interior space 38 of
the
roofing panel assembly 10 and the exterior of the roofing panel assembly 10.
The
illustrated soffit vents 40 are holes with a circular cross-section cut
through the base 12.
In the illustrated roofing panel assembly 10, there is one soffit vent 40
between adjacent
longitudinal joists 24. The soffit vents 40 could have a different
configuration from that
illustrated, or there could be a different number of soffit vents 40.
.[0022] It should be appreciated that the illustrated internal vents 32 and
gaps 34 are
intended as non-limiting illustrations of ways in which air may move between
the interior
spaces 3 8 of the roofing panel assembly 10. Other configurations of
ventilation openings
can be used to encourage this air movement. In the illustrated embodiment, the
interior
space 38 is in air communication with each adjacent interior space. It should
be
appreciated that this is not necessary, and ventilation openings could be
configured to
provide air flow along a particular path through the roofing panel assembly
10. It should
be appreciated that the illustrated lateral vents 36 and soffit vents 40 are
intended as non-
limiting illustrations of ways in which air may move between the interior
spaces 38 of the
roofing panel assembly 10 and the exterior of the roofing panel assembly 10.
Other
configurations of ventilation openings can be used to encourage this air
movement. In
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the illustrated embodiment, each interior space 38 along the edge of the
roofing panel
assembly 10 is in air communication with the exterior of the roofing panel
assembly 10.
It should be appreciated that this is not necessary, and ventilation openings
could be
configured to provide air flow along a particular path through the roofing
panel assembly
10. The illu"strated ventilation openings are openings or holes, but it should
be
appreciated that the ventilation openings can be provided with fittings or
screens for
safety, aesthetics, or to help prevent rain water, insects and animals from
entering or
moving through the roofing panel assembly 10.
[0023] Referring now to Fig. 3, the roofing panel assembly 10 of Fig. 2 is
shown with
optional insulation included in some of the interior spaces 38. The
illustrated insulation
includes foam sections 42 and fiber glass blankets 44, although other types of
insulation
can be included. Fig. 3 only shows insulation in three of the interior spaces
38, but it
should be understood that insulation will normally be placed in all of the
interior spaces
38 that are to be situated over a location requiring insulation. It should be
appreciated
that the amount of insulation included can be selected to achieve a R-40 or
some other
desired insulation value or R-value. It should be appreciated that different
types and
amounts of insulation can be placed in different locations in the roofing
panel assembly
10. Further, it should be appreciated that insulation in the roofing panel
assembly 10 can
provide sound insulation as well as thermal insulation, and the type and
amount of
insulation included in roofing panel assembly 10 can be selected for its sound
absorbing
capabilities.
[0024] As best illustrated in Fig. 4, there is an air channel 46 in the
portion of the
interior space 38 that is not occupied by foam section 42 or the fiber glass
blanket 44.
Air channel 46 contributes to the internal venting that helps air move through
the roofing
panel assembly 10. As shown, air channe146 is in communication with internal
vents 32,
gaps 34, lateral vents 36 and soffit vents 40. In the illustrated roofing
panel assembly 10,
the insulation 42 and 44 is kept clear of the ventilation opening 32, 34, 36
and 40. It
should be appreciated that air channel 46 can be configured differently than
as illustrated.
For instance, insulation can be attached to the base 12 and the cap 22, and
air channe146
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can be located between the two layers of insulation. Further, it should be
appreciated that
if a sufficiently air-permeable insulation is used, air channel 46 could be
through the
insulation material.
[0025] The illustrated roofing panel assembly 10 is configured to be part of a
roofing
system. In the roofing system, adjacent roofing panel assemblies are
configured to be
installed on a building, interlocked with each other, and connected to each
other. One
configuration of the roofing system is described in the following paragraphs.
[0026] Referring to Fig. 5, the illustrated roofing panel assembly 10 includes
two
attachment edges, indicated generally at 52. The illustrated roofing panel
assembly 10
includes one edge-most longitudinal joist 24a that is not completely covered
by the base
12 or the cap 22, as shown on the left side of Fig. 5. That is, a portion of
the left-most
lower flange 16 and a portion of the left-most upper flange 18 are exposed.
These
exposed portions provide a tongue, indicated generally at 54. As further
illustrated, the
opposite end of the roofing panel assembly 10 (on the right side of Fig. 5)
includes end
portions 12a and 22a of the base 12 and the cap 22 that extend beyond the end
of the
lateral joists 30. These extended portions 12a and 22a define a gap or groove,
indicated
generally at 56. On the illustrated roofing panel assembly 10, the attachment
edges 52
are the tongue 54 and the groove 56, and these attachment edges 52 are
configured so that
the roofing panel assembly 10 can be assembled in an interlocking manner with
adjacent
roofing panel assemblies.
[0027] Referring to Fig. 6, the tongue 54 of the roofing panel assembly 10 is
shown
interlocked with a groove 56a of a second roofing panel assembly 58. The
illustrated
second roofing panel assembly 58 is structurally similar to the roofing panel
assembly 10,
though this is not necessary. The groove 56a of the second roofing panel
assembly 58
compliments the tongue 54 of the roofing panel assembly 10.
[0028] During installation of a roof, roofing panel assembly 10 is placed in
position on
the building. Roofing panel assembly 10 can be lifted into place by a crane or
some other
suitable method. The second roofing panel assembly 58 is positioned adjacent
to the
roofing panel assembly 10, and the two roofing panel assemblies are positioned
so that
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the tongue of roofing panel assembly 10 is disposed within the groove of the
second
roofing panel assembly 58. The two roofing panel assemblies are then connected
or fixed
by any suitable means, such as by adhesives, framing nails, or bolting. It
should be
appreciated that the two roofing panel assemblies can be connected to the
building, and
can be connected to each other. The tongue-and-groove joint of the two roofing
panel
assemblies is optionally sealed with adhesive. It should be appreciated that
other suitable
methods of fastening the roofing panel assemblies to each other could be used.
[0029] The illustrated roofing panel assemblies 10 and 58 share one
longitudinal joist
24a. This is the edge-most longitudinal joist 24a of roofing panel assembly
10. It should
be appreciated that this is not necessary, and the configuration of the
roofing panel
assemblies could be changed so that the roofing panel assemblies 10 and 58
share lateral
joists, for instance. It should also be appreciated that the roofing panel
assemblies do not
have to have a tongue-and-groove interconnection with each other. Some other
suitable
method of interlocking adjacent roofing panel assemblies can be used.
[0030] Referring to Fig. 9, a roofing panel assembly 110 is shown. The
illustrated
roofing panel assembly 110 includes a base 112, a cap 122 and four I joists
114. All the
I-joists 114 in roofing panel assembly 110 are oriented in the longitudinal
direction. The
roofing panel assembly 110 is configured to interlock with an adjacent roofing
panel
assembly using a lap joint. As shown, the left-hand edge-most joist I joist
114a is
configured to be shared with an adjacent roofing panel assembly. The edge-most
I joist
114a is not completely covered by the cap 122. That is, a portion of the left-
most upper
flange 118 is exposed. This exposed portion defines a first half 154of a lap
joint. As
further illustrated, the opposite end of the roofing panel assembly 110 (on
the right side
of Fig. 9) includes end portion 122a of the cap 122 that extends beyond the
end of the I-
joists 114 and the base 112. End portion 122a defines a second half 156of a
lap joint. It
should be appreciated that roofing panel assembly 110 can be positioned
adjacent to a
second, similar roofing panel assembly such that the second half 156 of one
roofing panel
assembly will overlap the first half 154 of the other roofing panel assembly.
The two
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roofing panel assemblies can then be connected by any suitable means, such as
by
adhesives, framing nails, or bolting.
[0031] It should be appreciated that when two roofing panel assemblies similar
to 110
are interlocked, they will share I joist 114a of the first roofing panel
assembly. It should
further be appreciated that I-joist 114b of the second roofing panel assembly
will be
adjacent the shared I joist 114a. The roofing panel assembly 110 includes
joint insulation
84 to insulate the resulting space between I joists 114a and 114b. The
illustrated joint
insulation 84 can be a rigid foam insulation glued to the web 120 and flush
with the edge
of the roofing panel assembly 110, or some other type of insulation could be
used, such
as an adhering, expanding gasket. Since I joists 114a and 114b of the
interlocked roofing
panel assemblies are closer together than the other I joists in the roofing
panel assembly,
I-joists 114a and 114b can be designed with a lower load capacity than I
joists 114, while
still maintaining the ability to the roofing panel assembly 110 to support
loads.
[0032] It should be appreciated that the roof panel assemblies can be used
without
interlocking adjacent roof panel assemblies. Obviously, if a single roofing
panel
assembly is used to cover a building or a portion of a building, there would
be no
adjacent roofing panel assembly to interlock with. Further, adjacent roofing
panel
assemblies 10 and 58 do not have to be interlocked, and could simply be
positioned
adjacent to each other.
[0033] Referring to Fig. 7, a plan view of a partially-assembled roofing
system,
indicated at 60, is shown on a building 64. The illustrated building 64
includes a cross-
gable roof with ridge beams 66. The roofing system 60 includes a number of pre-
fabricated roofing panel assemblies 62 and 62a (nine are shown in Fig. 7). The
roofing
panel assemblies 62 and 62a are of similar construction to roofing panel
assembly 10,
though they have a variety of different geometries. The size and shape of
individual
roofing panel assemblies 62 and 62a comprising the roofing system 60 can be
customized
to the particular building 64. The design of the roofing system 60 can be
automatically
configured from computer aided drafting data for the building 64. It should be
appreciated that the roofing system 60 can be configured for installation on a
new
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building 64, or the roofing system 60 can be configured to replace an existing
roof on a
building, or the roofing system 60 can be configured for installation on an
addition to an
existing building.
[0034] For construction of a roofing system 60, the individual roofing panel
assemblies 62, 62a are constructed off-site and are taken to the site of the
building 64.
Constructing the individual roofing panel assemblies 62, 62a off-site allows
for
construction of the roof under factory conditions, and can provide for easier
construction
and an improved quality at a lower cost than the cost of field construction.
The roofing
panel assemblies 62, 62a can be transported by any suitable method, such as by
truck.
The roofing panel assemblies 62, 62a are moved into position on the building
64. As
shown, the size and shape of the different individual r6ofing panel assemblies
62, 62a can
vary. Six of the illustrated individual roofing panel assemblies 62 are
illustrated in an
installed position on the support members of the building 64. Three of the
individual
roofing panel assemblies 62a are illustrated off-set from their final
positions, in order to
make the underlying building 64 visible. The illustrated roofing system 60
provides
structural diaphragm capacity. That is, the shear strength of the base 12 and
the cap 22 is
able to resist side-loads on the building 64. This increases the capability of
the building
64 to resist lateral forces such as wind and earthquake loading.
[0035] As best shown in Fig. 8, an optional ridge vent 68 is installed along
an upper
edge 70 of the roofing system 60. Ridge vent 68 has a gap 72 to allow air flow
to and
from a space 74 beneath the ridge vent 68. Air channe146 in the roof panel
assemblies
62 is in air communication with the ridge vent 68. This allows air to move
through the
roofing system 60 as previously described for the roofing panel assembly 10.
[0036] It should be appreciated that the roofing system 60 will typically
include edges
of individual roofing panel assemblies 62 that are exposed. These exposed
edges 76,
shown in Fig. 7, can exist at the soffit edge of a roofing panel assembly, or
at attachment
edges which are not adj acent to another roofing panel assembly, for example.
Typically,
the exposed edges 76 will be covered. The individual roofing panel assemblies
62 can
include a pre-installed, finished edge at the exposed edges 76. The pre-
installed, finished
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edge could be installed off-site, during manufacture of the individual roofing
panel
assembly 62. Alternatively, an edge could be installed on the exposed edges 76
at some
other time, for example, on-site after installation of the roofing system 60
on the building
64. Customized eaves can be built to accommodate the specific needs of the
building 64.
Once the roofing system 60 is installed, any suitable roofing surface, such as
roofing
shingles, can be applied to the exterior surface.
[0037] It should be appreciated that the individual roofing panel assemblies
62 can be
built with sufficient structural strength to support themselves so that the
individual
roofing panel assemblies 62 would not require a truss to support them. The
weight of the
individual roofing panel assemblies 62 would be supported by the load-bearing
walls 77,
shown in Fig. 8.
[0038] As shown in Fig. 8, an interior surface 78 of the individual roofing
panel
assemblies 62 can have an interior surface finish 80 pre-installed. The
interior surface
finish 80 can be dry wall, fiber board, finished wood or some other material.
Interior
surface finish 80 can be installed on the individual roofing panel assemblies
62 before the
individual roofing panel assemblies 62 are installed on the building 64.
Installation of the
interior finish on the roof panel assembly during construction of the roof
panel assembly
can reduce ceiling finish costs for the building.
[0039] Referring to Fig. 8, an end elevational wall space 82 is shown. It
should be
appreciated that the elevational wall space 82 is part of one of the exterior
walls of the
building 64. The elevational wall space 82 could be covered during
construction of the
wall of building 64. Alternatively, a customized panel (not shown) can be
constructed
along with the roofing system 60, and that customized panel can be used to
cover the
elevational wall space 82.
[0040] The individual roofing panel assemblies 62 can be custom built in any
suitable
size, such as sizes up to 8 by 36 feet. It should be appreciated that the size
of the roofing
panel assemblies 62 may be limited by the available means of transportation to
the site of
the building 64. The design of a roofing system 60 can be configured from the
drawing
of a building 64. A roofing system 60 can be customized to fit any structure.
On the
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illustrated roofing panel assembly 10, the base 12 and the cap 22 have
substantially the
same dimensions and cover substantially the same area when viewed from above.
It
should be appreciated that this is not necessary, and that the design of the
roofing system
60 for a building may require individual roofing panel assemblies 62 that have
a base and
a cap that are of different shapes, sizes or are offset from each other.
[0041] The individual roofing panel assemblies 62 do not require trusses for
support
and can be secured directly to load bearing walls and ridge beams of the
building 64. The
individual roofing panel assemblies 62 can be configured to support predicted
or
calculated snow loads. The roofing panel assemblies 62 can combine structural
framing,
exterior sheathing, insulation, ventilation and interior finish into a single
product that can
be prepared off-site for assembly on-site. The use of the roofing panel
assemblies 62 can
reduce roof erection time, and simplify the construction of a complex roof,
such as a
cathedral roof.
[0042] The roofing system 60 provides several advantages over conventional
roofing
systems. The roofing system 60 increases design flexibility, eliminates the
need for
frequent supports or roof trusses, and allows greater useable space under the
roof. The
illustrated roofing panel assembly 10 allows for a greater span length than
structural
insulated panels. Structural insulated panels have a limited unsupported span
length due
to their relatively low lateral load-carrying capacity.
[0043] The principle and mode of operation of this invention have been
explained and
illustrated in its preferred embodiment. However, it must be understood that
this
invention may be practiced otherwise than as specifically explained and
illustrated
without departing from its spirit or scope.
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