METHODES ET COMPOSITIONS DE PROTECTION DES ACIERS DANS DES SOLUTIONS ACIDES

METHODS AND COMPOSITIONS FOR PROTECTING STEELS IN ACIDIC SOLUTIONS

Abrégé français

Une composition de traitement acide est fournie comprenant un inhibiteur de corrosion et un intensificateur d'inhibiteur de corrosion facultatif dans une solution acide. Plus particulièrement, la composition comprend un composé d'alcool propargylique alcoxylé. Des méthodes pour traiter des puits au moyen de ces compositions de traitement acide sont également fournies pour aider à réduire la corrosion de l'acier utilisé dans les puits durant un traitement acide.

Abrégé anglais

An acid treatment composition is provided including a corrosion inhibitor and an optional corrosion inhibitor intensifier in an acidic solution. More specifically, the composition includes a propargylalcohol alkoxylated compound. Methods for treating wells with these acid treatment compositions are also provided that help control corrosion of the steel used in the wells during the acid treatment.

Revendications

What is claimed is:
1. A method of treating an alloy surface comprising the step of contacting the
alloy surface with a
treatment fluid comprising an aqueous acidic fluid and a corrosion inhibitor
wherein the corrosion
inhibitor inhibits or reduces corrosion of the alloy surface and further
wherein the corrosion inhibitor
consists essentially of a propargylalcohol alkoxylated compound and a
corrosion inhibitor intensifier.
2. The method of claim 1, wherein the propargylalcohol alkoxylated compound
comprises prop-2-
yn-1-ol alkoxylated, ethyleneglycolpropargylether, or combinations thereof.
3. The method of either claim 1 or 2, wherein the alloy surface comprises
alloys of steel, alloys of
nickel, coiled tubing, corrosion resistant alloys, or duplex steels.
4. The method of any one of claims 1 to 3, wherein the alloy surface is used
in an application
comprising pickling a tubular, cleaning a wellbore, matrix acid stimulation,
acid fracturing, acid
tunneling, drilling mud removal, scale treatment, coiled tubing application,
or damage removal.
5. The method of any one of claims 1 to 4, wherein the aqueous acidic fluid
comprises hydrochloric
acid, hydrochloric-hydrofluoric acid, acetic acid, formic acid, citric acid,
phosphonic acid,
methanesulfonic acid, or combinations thereof.
6. The method of any one of claims 1 to 5, wherein the propargylalcohol
alkoxylated compound is
present in a range of 0.1 vol. % to 5.0 vol. %.
7. The method of any one of claims 1 to 6, wherein the corrosion inhibitor
reduces corrosion rates
of the alloy surface to less than 0.050 lb/ft2 during the step of contacting
the alloy surface with the
treatment fluid.
8. The method of any one of claims 1 to 7, wherein the corrosion inhibitor
intensifier is selected
from the group consisting of formic acid, sodium formate, potassium formate,
methylformate,
ethylformate, sodium iodide, potassium iodide, copper iodide, molecular
iodide, metal oxides, and
combinations thereof.
9. The method of any one of claims 1 to 8, wherein the corrosion inhibitor
intensifier is present in a
range of 2 pptg to 100 pptg.
14

10. The method of any one of claims 1 to 9, wherein the corrosion inhibitor
and corrosion inhibitor
intensifier reduce corrosion rates of the alloy surface to less than 0.050
lb/ft2 during the step of
contacting the alloy surface with the treatment fluid at temperatures of up to
350 °.
11. The method of any one of claims 1 to 7, wherein the corrosion inhibitor
intensifier is liquid and
is present in a range of 1 gpt to 50 gpt.
12. A method of inhibiting or reducing corrosion of a steel surface in contact
with an acidic fluid
comprising the steps of:
(a) contacting the acidic fluid with a corrosion inhibitor consisting
essentially of a
propargylalcohol alkoxylated compound and a corrosion inhibitor intensifier;
(b) contacting the steel surface with the acidic fluid and corrosion
inhibitor; and
(c) inhibiting or reducing corrosion of the steel surface by contacting the
steel with the
corrosion inhibitor.
13. The method of claim 12, wherein the proparygylalcohol alkoxylated compound
is of the formula
R-C.ident.C-C(R1)(R2)-O-[C(R3)-C-O]n H
wherein R, R1, R2, and R3 have from 0 to 8 carbon atoms and n ranges from 1 to
15.
14. The method of claims 12 or 13, wherein the steel surface comprises alloys
of steel, alloys of
nickel, coiled tubing, corrosion resistant alloys, or duplex steels.
15. The method of any one of claims 12 to 14, wherein the step of contacting
the steel surface with
the acidic fluid and the corrosion inhibitor comprises pickling a tubular,
cleaning a wellbore, matrix acid
stimulation, acid fracturing, acid tunneling, drilling mud removal, scale
treatment, coiled tubing
application, or damage removal.
16. The method of any one of claims 12 to 15, wherein the acidic fluid
comprises hydrochloric acid,
hydrochloric-hydrofluoric acid, acetic acid, formic acid, citric acid,
phosphonic acid, methanesulfonic
acid, and combinations thereof.

17. The method of any one of claims 12 to 16, wherein the corrosion inhibitor
reduces corrosion
rates of the steel surface to less than 0.050 lb/ft2 during the step of
contacting the steel surface with the
acidic fluid.
18. The method of any one of claims 12 to 17, wherein the corrosion inhibitor
intensifier is selected
from the group consisting of formic acid, sodium formate, potassium formate,
methylformate,
ethylformate, sodium iodide, potassium iodide, copper iodide, molecular
iodide, metal oxides, and
combinations thereof.
19. The method of any one of claims 12 to 18, wherein the corrosion inhibitor
intensifier is present
in a range of 2 pptg to 100 pptg.
20. The method of any one of claims 12 to 19, wherein the corrosion inhibitor
and corrosion
inhibitor intensifier reduce corrosion rates of the alloy surface to less than
0.050 lb/ft2 during the step of
contacting the steel surface with the acidic fluid at temperatures of up to
350 °F.
21. The method of any one of claims 12 to 17, wherein the corrosion inhibitor
intensifier is liquid
and is present in a range of 1 gpt to 50 gpt.
22. A method of treating an alloy surface comprising the step of contacting
the alloy surface with a
treatment fluid comprising an aqueous acidic fluid and a corrosion inhibitor
comprising a
propargylalcohol alkoxylated compound and a corrosion inhibitor intensifier so
that a reduction in
corrosion of the alloy surface occurs compared with only contacting the alloy
surface with the aqueous
acidic fluid, wherein the corrosion inhibitor intensifier is liquid and is
present in a range of 1 gpt to 50
gpt.
23. The method of claim 22, wherein the propargylalcohol alkoxylated compound
comprises prop-2-
yn-1-ol alkoxylated, ethyleneglycolpropargylether, or combinations thereof.
24. The method of claim 22 or 23, wherein the alloy surface comprises alloys
of steel, alloys of
nickel, coiled tubing, corrosion resistant alloys, or duplex steels.
25. The method of any one of claims 22 to 24, wherein the alloy surface is
used in an application
comprising pickling a tubular, cleaning a wellbore, matrix acid stimulation,
acid fracturing, acid
tunneling, drilling mud removal, scale treatment, coiled tubing application,
or damage removal.
16

26. The method of any one of claims 22 to 25, wherein the aqueous acidic fluid
comprises
hydrochloric acid, hydrochloric-hydrofluoric acid, acetic acid, formic acid,
citric acid, phosphonic acid,
methanesulfonic acid, or combinations thereof.
27. The method of any one of claims 22 to 26, wherein the corrosion inhibitor
is present in a range
of 0.1 vol. % to 5.0 vol. %.
28. the method of any one of claims 22 to 27, wherein the corrosion inhibitor
reduces corrosion
rates of the alloy surface to less than 0.050 lb/ft2 during the step of
contacting the alloy surface with the
treatment fluid.
29. The method of any one of claims 22 to 28, wherein the corrosion inhibitor
intensifier is selected
from the group consisting of formic acid, sodium formate, potassium formate,
methylformate,
ethylformate, sodium iodide, potassium iodide, copper iodide, molecular
iodide, metal oxides, and
combinations thereof.
30. The method of any one of claims 22 to 29, wherein the corrosion inhibitor
intensifier is present
in a range of 5 pptg to 30 pptg.
31. The method of any one of claims 22 to 30, wherein the corrosion inhibitor
and corrosion
inhibitor intensifier reduce corrosion rates of the alloy surface to less than
0.050 lb/ft2 during the step of
contacting the alloy surface with the treatment fluid at temperatures of up to
350 °F.
32. A method of inhibiting corrosion of a steel surface in contact with an
acidic fluid comprising the
steps of:
a. contacting the acidic fluid with a corrosion inhibitor and a corrosion
inhibitor intensifier,
wherein the corrosion inhibitor is a compound having a formula
R-C.ident.C-C( R1)(R2)-O-[C(R3)-C-O]n H
wherein R, R1, R2, and R3 have from 0 to 8 carbon atoms and n ranges from 1 to
15, and
wherein the corrosion inhibitor intensifier is liquid and is selected from the
group consisting
of formic acid, sodium formate, potassium formate, methylformate,
ethylformate, sodium
iodide, potassium iodide, copper iodide, molecular iodide, metal oxides, or
combinations
thereof and wherein the corrosion inhibitor intensifier is present in a range
of 1 gpt to 50
gpt;
17

b. contacting the steel surface with the acidic fluid and the corrosion
inhibitor.
33. The method of claim 32, wherein the compound is selected from the group
consisting of prop-2-
yn-1-ol alkoxylated, ethyleneglycolpropargylether, or combinations thereof and
is present in a range of
0.1 vol. % to 5.0 vol. %.
34. The method of either claim 32 or 33, wherein the steel surface comprises
alloys of steel, alloys
of nickel, coiled tubing, corrosion resistant alloys, or duplex steels.
35. The method of any one of claims 32 to 34, wherein the step of contacting
the steel surface with
the acidic fluid and the corrosion inhibitor comprises pickling a tubular,
cleaning a wellbore, matrix acid
stimulation, acid fracturing, acid tunneling, drilling mud removal, scale
treatment, coiled tubing
application, or damage removal.
36. The method of any one of claims 32 to 35, wherein the acidic fluid
comprises hydrochloric acid,
hydrochloric-hydrofluoric acid, acetic acid, formic acid, citric acid,
phosphonic acid, methanesulfonic
acid, and combinations thereof.
37. The method of any one of claims 32 to 36, wherein the corrosion inhibitor
reduces corrosion
rates of the steel surface to less than 0.050 lb/ft2 during the step of
contacting the steel surface with the
acidic fluid.
38. The method of any one of claims 32 to 37, wherein the corrosion inhibitor
intensifier is present
in a range of 5 pptg to 30 pptg.
39. The method of any one of claims 32 to 38, wherein the corrosion inhibitor
and corrosion
inhibitor intensifier reduce corrosion rates of the alloy surface to less than
0.050 lb /ft2 during the step of
contacting the steel surface with the acidic fluid at temperatures of up to
350 °F.
40. A composition for use in the acid treatment of wells, consisting
essentially of:
a corrosion inhibitor comprising a propargylalcohol alkoxylated compound and a
corrosion
inhibitor intensifier in an acidic solution.
41. The composition of claim 40, wherein the propargylalcohol alkoxylated
compound comprises
prop-2-yn-l-ol alkoxylated, ethyleneglycolpropargylether, or combinations
thereof; and the corrosion
inhibitor intensifier comprises formic acid, sodium formate, potassium
formate, methylformate,
18

ethylformate, sodium iodide, potassium iodide, copper iodide, molecular
iodide, metal oxides, or
combinations thereof; and the acidic solution comprises hydrochloric acid,
hydrochloric-hydrofluoric
acid, acetic acid, formic acid, citric acid, phosphonic acid, methanesulfonic
acid, and combinations
thereof.
42. A method of acid treating subterranean formations comprising the step of
contacting a
subterranean formation with a treatment fluid comprising an aqueous acidic
fluid, a corrosion inhibitor
comprising a propargylalcohol alkoxylated compound, and a corrosion inhibitor
intensifier comprising
formic acid, sodium formate, potassium formate, methylformate, ethylformate,
sodium iodide,
potassium iodide, copper iodide, molecular iodide, metal oxides, or
combinations thereof, wherein the
corrosion inhibitor intensifier is liquid and is present in a range of 1 gpt
to 50 gpt.
43. The method of claim 42, wherein the propargylalcohol alkoxylated compound
comprises prop-2-
yn-1-ol alkoxylated, ethyleneglycolpropargylether, or combinations thereof.
44. The method of either claim 42 or 43, further comprising the step of
treating an alloy surface
within the subterranean formation with the treatment fluid prior to the
treatment fluid being contacted
with the subterranean formation, wherein the alloy surface comprises alloys of
steel, alloys of nickel,
coiled tubing, corrosion resistant alloys, or duplex steels.
45. The method of any one of claims 42 to 44, wherein the acid treating is an
application comprising
matrix acid stimulation, acid fracturing, acid tunneling, drilling mud
removal, scale treatment, coiled
tubing application, or damage removal.
46. The method of any one of claims 42 to 45, wherein the aqueous acidic fluid
comprises
hydrochloric acid, hydrochloric-hydrofluoric acid, acetic acid, formic acid,
citric acid, phosphonic acid,
methanesulfonic acid, or combinations thereof.
47. The method of any one of claims 42 to 46, wherein the corrosion inhibitor
is present in a range
of 0.1 vol. % to 5.0 vol. % and the corrosion inhibitor reduces corrosion
rates of the alloy surface to less
than 0.050 lb/ft2 during the step of contacting the alloy surface with the
treatment fluid.
48. The method of claim any one of claims 42 to 46, wherein the corrosion
inhibitor intensifier is
present in a range of 5 pptg to 30 pptg and the corrosion inhibitor and
corrosion inhibitor intensifier
19

reduce corrosion rates of the alloy surface to less than 0.050 lb/ft2 during
the step of contacting the
alloy surface with the treatment fluid at temperatures of up to 350 °F.
49. A method of acid treating a subterranean formation with an acidic fluid,
comprising the steps of:
(a) contacting the acidic fluid with a corrosion inhibitor comprising a
compound having a
formula
R-C.ident.C-C(R1)(R2)-O-[C(R3)-C-O]n H
wherein R, R1, R2, and R3 have from 0 to 8 carbon atoms and n ranges from 1 to
15;
(b) contacting the acidic fluid with a corrosion inhibitor intensifier
comprising formic acid,
sodium formate, potassium formate, methylformate, ethylformate, sodium iodide,
potassium
iodide, copper iodide, molecular iodide, metal oxides, or combinations
thereof; and
(c) pumping the acidic fluid, the corrosion inhibitor, and the corrosion
inhibitor intensifier
into the subterranean formation so that the acidic fluid, the corrosion
inhibitor, and the
corrosion inhibitor intensifier contact the subterranean formation
wherein the corrosion inhibitor intensifier is liquid and is present in a
range of 1 gpt to 50 gpt.
50. The method of claim 49, wherein the corrosion inhibitor is a
propargylalcohol alkoxylated
compound comprising prop-2-yn-1-ol alkoxylated, ethyleneglycolpropargylether,
or combinations
thereof.
51. The method of claim 49 or 50, wherein the corrosion inhibitor is present
in a range of 0.1 vol. %
to 5.0 vol. %.
52. The method of any one of claims 49 to 51, further comprising contacting
the acidic fluid and the
corrosion inhibitor with a steel surface to reduce corrosion on the steel
surface prior to the acidic fluid
and the corrosion inhibitor being pumped into the subterranean formation,
wherein the steel surface
comprises alloys of steel, alloys of nickel, coiled tubing, corrosion
resistant alloys, or duplex steels.

53. The method of any one of claims 49 to 52, wherein the step of acid
treating the subterranean
formation comprises matrix acid stimulation, acid fracturing, acid tunneling,
drilling mud removal, scale
treatment, coiled tubing application, or damage removal.
54. The method of any one of claims 49 to 53, wherein the corrosion inhibitor
reduces corrosion
rates of the steel surface to less than 0.050 lb/ft2 during the step of
contacting the steel surface with the
acidic fluid.
55. The method of any one of claims 49 to 54, wherein the corrosion inhibitor
intensifier is present
in .a range of 2 pptg to 100 pptg.
56. The method of any one of claims 49 to 55, wherein the corrosion inhibitor
and corrosion
inhibitor intensifier reduce corrosion rates of the alloy surface to less than
0.050 lb/ft2 during the step of
contacting the steel surface with the acidic fluid at temperatures of up to
350 °F.
21

Description

CA 02656344 2009-02-24
Title of the Invention; METHODS AND COMPOSITIONS FOR PROTECTING
STEELS IN ACIDIC SOLUTIONS
Background of the Invention
Field of the Invention
The present invention relates generally to the reduction of corrosion of metal
alloys used during acidizing treatments of wells.
Description of the Related Art
Aqueous acidic solutions are frequently applied to treat wells and to remove
formation damage during well completions or subsequent workovers. Acid
treatment of
a well involves the pumping downhole of an aqueous acidic solution that reacts
with the
subterranean formations, such formations usually consisting of limestone or
sand, to
increase the size of the pores within the formations and provide enlarged
passageways for
hydrocarbon, water, or steam to more freely move to collection points that
would
is otherwise be obstructed. Depending on the types of treatments and the
nature of
formation damage, the aqueous acidic solutions can be hydrochloric acid (HCl),
hydrochloric-hydrofluoric mud acid (HCl-HF), organic acids such as acetic acid
and
formic acid, or combinations thereof. A problem associated with acid
treatments is the
corrosion by the acidic solution of the metal tubular goods in the wellbore
and the other
equipment used to carry out the treatment. The corrosion problem is
exacerbated by the
elevated temperatures and pressures encountered in deeper formations. In the
wellbore,
the tubular materials used are normally carbon steel or alloy steel. The cost
of repairing
or replacing corrosion-damaged casing, tubing, and other equipment in the
wellbore is
extremely high.
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CA 02656344 2009-02-24
Various acid compositions that include corrosion inhibitors for diminishing
the
corrosive effects of the acid on metal surfaces have been developed and used
previously.
The types of components employed in corrosion inhibitors vary depending upon
the
nature of the compositions, the types of inetal surfaces involved, associated
environmental conditions, and so forth. In some prior attempts to reduce
corrosion by
using corrosion inhibitors, various problems exist, such as having high
toxicity ratings or
not being environmentally friendly. Some prior art corrosion inhibitors are
also cationic,
which makes them incompatible with various other acid treatment additives,
such as with
anti-sludge agents.
A need exists for new and useful compositions for inhibiting or preventing
corrosion during the acid treatments of wells at relatively high downhole
temperatures
with safer, less toxic, and more environmentally acceptable acid treatment
fluid
compositions. It is also desirable for the compositions to be compatible with
other
additives that are used in acid treatments.
Summary of the invention
In view of the foregoing, the present invention provides methods and
compositions useful for protecting metal tubular and equipment utilizing an
effective
corrosion inhibitor and optional corrosion inhibitor intensifier in aqueous
acidic
solutions. More specifically, a method of treating an alloy surface is
provided as an
embodiment of the present invention. The treatment fluid, which includes an
aqueous
acidic fluid, a corrosion inhibitor, and optionally a corrosion inhibitor
intensifier for
elevated temperatures, is contacted with the alloy surface. The corrosion
inhibitor
comprises a propargylalcohol alkoxylated compound. At elevated temperatures,
the
performance of the corrosion inhibitor can be increased by adding the
corrosion inhibitor
intensifier. The use of the combined corrosion inhibitor and the optional
corrosion
inhibitor intensifier substantially reduces the amount of corrosion
experienced by the
alloy surface compared to using the same acidic fluid without the corrosion
inhibitor
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CA 02656344 2009-02-24
alone or in combination with the corrosion inhibitor intensifier. In an
aspect, the method
of treating the alloy surface can be used in applications before the formation
or within the
formation.
As another embodiment of the present invention, a method of inhibiting
corrosion
of a steel surface in contact with an acidic fluid is provided. In this
embodiment, a
corrosion inhibitor is introduced into the acidic fluid. The corrosion
inhibitor comprises a
compound having a formula: R-C=C-C(Rl)(R2)-O-[C(R3)-C-O]õH, wherein R, Rl, R2,
and R3 have from 0 to 8 carbon atoms and n ranges from 1 to 15. A corrosion
inhibitor
intensifier can also be included along with the corrosion inhibitor to boost
the corrosion
prevention power of the corrosion inhibitor, particularly at elevated
temperatures. The
steel surface is then contacted with the acidic fluid, along with the
corrosion inhibitor and
optional corrosion inhibitor intensifier. As with the other method embodiments
described
herein, the corrosion rate of the steel surface is substantially reduced when
the corrosion
inhibitor, alone or combination with the corrosion inhibitor intensifier, is
added to the
acidic fluid, particularly when compared with using the acidic fluid alone.
In addition to the method embodiments included herein, a composition for use
in
the acid treatment of wells is provided as another embodiment of the present
invention.
The wells can be hydrocarbon wells or non-hydrocarbon wells, such as water
injection
wells, water-producing wells and geothermal wells. In this embodiment, the
composition
includes a corrosion inhibitor comprising a propargylalcohol alkoxylated
compound and
an optional corrosion inhibitor intensifier in an acidic solution. As with the
other
embodiments described herein, the compositions of the present invention
substantially
reduce the amount of corrosion that occurs on a surface of a metal alloy when
compared
with acid treatments without the use of the compositions described herein.
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CA 02656344 2009-02-24
Description of Illustrative Embodiments
Illustrative embodiments of the invention are described below as they might be
employed in the operation and in the treatment of well bores. In the interest
of clarity,
not all features of an actual implementation are described in this
specification. It will of
course be appreciated that in the development of any such actual embodiment,
numerous
implementation-specific decisions must be made to achieve the developers'
specific
goals, which will vary from one implementation to another. Moreover, it will
be
appreciated that such a development effort might be complex and time-
consuming, but
would nevertheless be a routine undertaking for those of ordinary skill in the
art having
the benefit of this disclosure. Further aspects and advantages of the various
embodiments
of the invention will become apparent from consideration of the following
description.
The present invention relates to methods and compositions for protecting metal
tubular and equipment utilizing an effective corrosion inhibitor and optional
corrosion
inhibitor intensifier in aqueous acidic solutions. A method of treating an
alloy surface is
provided as an embodiment of the present invention. The treatment fluid
contacts the
alloy surface. The treatment fluid comprises an aqueous acidic fluid, a
corrosion
inhibitor comprising a propargylalcohol alkoxylated compound, and optionally a
corrosion inhibitor intensifier. In an aspect, the propargylalcohol
alkoxylated compound
comprises prop-2-yn-l-ol alkoxylated, ethyleneglycolpropargylether, or
combinations
thereof. The use of the corrosion inhibitor and the optional corrosion
inhibitor intensifier
substantially reduces the amount of corrosion experienced by the alloy surface
compared
to using the same acidic fluid without the corrosion inhibitor and optional
corrosion
inhibitor intensifier. During treatments, a corrosion inhibitor can be added
to an acid to
protect tubular goods and metal equipment. For treatments at high temperatures
as well
as for extended acid exposure times, a corrosion inhibitor intensifier, along
with the
corrosion inhibitor, can be utilized to reduce corrosion of metal materials in
acids.
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CA 02656344 2009-02-24
Embodiments of the present invention can be used in applications having alloy
surfaces
that are used in or before the wellbore or in treatments that enter into the
formations.
The corrosion inhibitor of the present invention is a composition that
includes a
propargylalcohol alkoxylated compound, such as prop-2-yn-l-ol alkoxylated
(sometimes
s referred to herein as "corrosion inhibitor A"), ethyleneglycolpropargylether
(sometimes
referred to herein as "corrosion inhibitor B"), or both. When corrosion
inhibitor A or B is
used, the corrosion inhibitor A or B, alone or in combination, can effectively
inhibit acid
corrosion of various alloy materials, such as carbon steel or alloy steel. At
higher
temperatures, the present corrosion inhibitor along with a corrosion inhibitor
intensifier
can protect various types of materials against corrosion.
In an aspect, the methods and compositions of the present invention provide a
novel solution for effectively preventing corrosion during the acid treatment
of wells,
particularly at high temperatures. The wells can be hydrocarbon wells, such as
gas or oil
wells, or non-hydrocarbon wells, such as water injection wells, water
producing wells, or
geothermal wells. In such applications, the treatment provides enlarged
passageways for
hydrocarbons, water, or steam to move to collection points that would
otherwise be
obstructed.
The methods and compositions described herein can be used in a wide variety of
temperatures. In an aspect, for example, the corrosion inhibitor comprising a
propargylalcohol alkoxylated compound can be used in temperatures of up to
about 225
F. For temperatures above 225 F, the corrosion inhibitor intensifier
increases the
corrosion prevention strength of the corrosion inhibitor. For temperatures
that range
from about 225 F to about 350 F, the treatment fluid comprises the corrosion
inhibitor
and the corrosion inhibitor intensifier. The methods and compositions
comprising both
the corrosion inhibitor and the corrosion inhibitor intensifier are suitable
for applications
of up to about 350 F.
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CA 02656344 2009-02-24
In embodiments of the present invention, the corrosion inhibitor intensifier
can be
used to help bolster the corrosion prevention power of the corrosion inhibitor
on its own,
particularly at elevated temperatures. In an aspect, when the corrosion
inhibitor
intensifier is used, the corrosion inhibitor intensifier can include formic
acid, sodium
formate, potassium formate, methylformate, ethylformate, sodium iodide,
potassium
iodide, copper iodide, molecular iodide, metal oxides, or combinations
thereof. Other
suitable corrosion inhibitor intensifiers will be apparent to those of skill
in the art and are
to be considered within the scope of the present invention.
Corrosion is a problem for many types of alloy surfaces that are exposed to
aqueous acidic solutions. The methods and compositions described herein are
useful in
reducing corrosion rates of various types of alloy surfaces. For example, the
alloy
surface can include alloys of steel, alloys of nickel, coiled tubing,
corrosion resistant
alloys, or duplex steels. Alloys of steel can include stainless steel, carbon
steel, and the
like. Corrosion resistant alloys can include chromium and the like. Other
suitable types
of alloy surfaces that the methods and compositions described herein can be
used on will
be apparent to those of skill in the art and are to be considered within the
scope of the
present invention.
The methods and compositions described herein can be used for various types of
treatments for applications that occur in or before the wellbore and in
subterranean
formation applications. For example, the methods and compositions of the
present
invention can be used in the wellbore applications or before the wellbore
applications that
include pickling a tubular, cleaning a wellbore, scale treatment, and coiled
tubing
applications. As another example, the method of treating a subterranean
formation can
include matrix acid stimulation, acid fracturing, acid tunneling, drilling mud
removal,
scale treatment, coiled tubing application, or damage removal. Regardless of
the type of
application, a goal of the present invention is to protect metal tubulars or
alloy surfaces
from the acidic fluids that are introduced into the metal tubulars or coiled
tubing. Other
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CA 02656344 2009-02-24
types of treatment applications that the methods and compositions described
herein can
be used will be apparent to those of skill in the art and are to be considered
within the
scope of the present invention.
During various treatments for applications that occur before or in the
wellbore and
subterranean formation applications, various types of acids can be used in the
aqueous
acidic fluids. The methods and compositions described herein can be used with
various
types of aqueous acidic fluids. For example, the aqueous acidic fluid can
include
hydrochloric acid, hydrochloric-hydrofluoric acid, acetic acid, formic acid,
citric acid,
phosphonic acid, methanesulfonic acid, or combinations thereof. Other types of
acids
that can be used in the aqueous acidic fluids of the present invention will be
apparent to
those of skill in the art and are to be considered within the scope of the
present invention.
The methods and compositions described herein are useful in reducing corrosion
rates of metal alloy surfaces. In an aspect, the corrosion inhibitor and
corrosion inhibitor
intensifier reduce corrosion rates of the alloy surface to less than about
0.050 lb/ft2 for
regular tubular or 0.02 lb/ft2 for coiled tubing during the step of contacting
the alloy
surface with the treatment fluid. The methods and compositions described
herein are also
useful in temperatures of up to about 350 F.
As another embodiment of the present invention, a method of inhibiting
corrosion
of a steel surface in contact with an acidic fluid is provided. In this
embodiment, the
acidic fluid is contacted with an optional corrosion inhibitor intensifier and
a corrosion
inhibitor comprising a compound having a formula as follows:
R-C=C-C(Rl )(Rz)-O- [C(R3)-C-O]r,H
wherein R, Rl, R2, and R3 have from 0 to 8 carbon atoms and n ranges from 1 to
15. The steel surface is then contacted with the acidic fluid, along with the
corrosion
inhibitor and optional corrosion inhibitor intensifier. In an aspect, the
corrosion inhibitor
is a propargylalcohol alkoxylated compound. In an aspect, the propargylalcohol
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CA 02656344 2009-02-24
alkoxylated compound is prop-2-yn-1-o1 alkoxylated,
ethyleneglycolpropargylether, or
combinations thereof. As with the other method embodiments described herein,
the
corrosion rate of the steel surface is substantially reduced when the
corrosion inhibitor
and the optional corrosion inhibitor intensifier are added to the acidic
fluid, particularly
when compared with using the acidic fluid alone.
Besides the methods described herein, a composition for use in the acid
treatment
of wells is also provided as another embodiment of the present invention. In
this
embodiment, a corrosion inhibitor comprising a propargylalcohol alkoxylated
compound
and an optional corrosion inhibitor intensifier are contacted in an acidic
solution. In an
aspect, the propargylalcohol alkoxylated compound can be prop-2-yn-l-ol
alkoxylated,
ethyleneglycolpropargylether, or combinations thereof. As with the other
embodiments
described herein, the compositions of the present invention substantially
reduce the
amount of corrosion that occurs on a surface of a metal alloy when compared
with acid
treatments without the use of the compositions described herein.
In embodiments of the present invention, the compositions used in the acid
treatment of wells comprise about 0.1 vol. % to about 5.0 vol. % corrosion
inhibitor in
the acidic solution; alternatively, from about 0.5 vol. % to about 2.0 vol. %;
or
alternatively, from about 0.5 vol. % to about 1.5 vol. %. When the corrosion
inhibitor
intensifier is added to the composition, the composition can comprise about 2
pounds per
thousand gallons (pptg) to about 100 pptg corrosion inhibitor intensifier; or
alternatively,
from about 5 pptg to about 35 pptg. In an aspect, when a liquid corrosion
inhibitor
intensifier is added to the composition, the composition can comprise about 1
gallon per
thousand gallons (gpt) to about 50 gpt; alternatively, from about 5 gpt to
about 30 gpt; or
alternatively, from about 5 gpt to about 10 gpt. The amount of acid that can
be used in
the acid treatment varies, as will be apparent to those of skill in the art.
Various amounts
of acids contained within the compositions described herein can be used in the
present
invention. In an aspect, the composition can comprise from about 1 wt. % to
about 50
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CA 02656344 2009-02-24
wt. % acid in the acidic fluid; alternatively, from about 3 wt. % to about 30
wt. % acid in
the acidic fluid; or alternatively, about 15 wt. % acid in the acidic fluid.
Similar to the method embodiments, the corrosion inhibitor intensifier can
include
formic acid, sodium formate, potassium formate, methylformate, ethylformate,
sodium
iodide, potassium iodide, copper iodide, molecular iodide, metal oxides, or
combinations
thereof. The acidic solution can include hydrochloric acid, hydrochloric-
hydrofluoric
acid, acetic acid, formic acid, citric acid, phosphonic acid, methanesulfonic
acid, and
combinations thereof.
Besides the compositions described herein, other components commonly used in
acidizing compositions can be used to broaden the range of applications in
which the
methods and compositions of the present invention can be used, so long as the
components are compatible with the methods and compositions described herein.
For
example, mutual solvents or alcohols (such as methanol or isopropanol),
surfactants, iron
control agents, non-emulsifiers, foaming agents, water-wetting surfactants,
anti-sludge
agents, gelling agents, bactericides, clay stabilizer or fluid loss control
agents, and the
like can be used in the present invention. The amount of such additives, when
employed,
is typically between from about 0.1 to about 2 weight percent. When mutual
solvent or
alcohols are employed, they are typically used in amounts between from about 1
to about
weight percent of the well treatment composition. Other suitable compatible
20 components and amounts will be apparent to those of skill in the art and
are to be
considered within the scope of the present invention.
As an advantage of the present invention, the new corrosion inhibitors and
corrosion inhibitor intensifiers in the present invention have low toxicity
and are
biodegradable. They can replace some conventional corrosion inhibitors that
are less
environmentally friendly. The compositions of the present invention also
provide a novel
solution for effectively reducing the toxicity and environmental impact of
many acid well
stimulation treatment fluids, such as those that use hydrochloric acid. As yet
another
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CA 02656344 2009-02-24
advantage, due to their non-ionic characteristics, the corrosion inhibitors in
the current
invention can be applied in such environments where the use of cationic acid
corrosion
inhibitors can cause an incompatibility problem with some acid additives, such
as anti-
sludging agent.
The following examples are included to demonstrate the use of compositions in
accordance with embodiments of the present invention. It should be appreciated
by those
of skill in the art that the techniques disclosed in the examples that follow
represent
techniques discovered by the inventors to function well in the practice of the
invention.
However, those of skill in the art should, in light of the present disclosure,
appreciate that
io many changes can be made in the specific embodiments that are disclosed and
still obtain
a like or similar result without departing from the scope of the invention.
EXAMPLES
EXAMPLE 1
Corrosion tests were performed at 180 F and 257 F on two different types of
steel, carbon steel (C4130) and 13% chromium steel (13Cr). The results of the
corrosion
tests are shown in Table 1. A 15 wt. % hydrochloric acid solution was applied
to the two
different types of steel for four hours. Two comparison runs were performed at
180 F
(Sample Nos. 1 and 8) where only the aqueous acidic fluid was used, without
any
corrosion inhibitor or corrosion inhibitor intensifier. At 180 F, only one of
the corrosion
inhibitors was used (A or B), while at 257 F, the corrosion inhibitor (A or
B) and the
corrosion inhibitor intensifier were used together.
As demonstrated by Table 1, by applying the compositions and using the methods
described herein, corrosion of various types of metals, such as carbon steel
and alloy
steel, in aqueous acidic solutions can be controlled. The results in Table I
demonstrate
the effectiveness of the corrosion inhibitors in the current invention and the
synergistic
effect achieved on corrosion inhibition when the corrosion inhibitor
intensifier of the
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CA 02656344 2009-02-24
present invention is utilized. The industry acceptable level for corrosion
rates is less than
0.050 lb/ft2 during the life of treatment, i.e., acid contact time. As can be
seen from
Table 1, all of the samples that used either the corrosion inhibitor alone at
lower
temperatures or in combination with the corrosion inhibitor at higher
temperatures
performed substantially better than the samples without any corrosion
inhibitor and
corrosion inhibitor intensifier and also substantially better than the
acceptable industry
standard of less than 0.0501b/ft2 for regular tubular.
Table 1
Sa Met Tempe Loadings of Corrosion Corrosi
mple No. al Type rature ( F) Inhibitor and Corrosion on Rates, lb/ft2
Inhibitor Intensifier
1 C41 180 None 0.162
2 C41 180 0.6 vol % Corrosion 0.003
30 Inhibitor A
3 C41 180 0.6 vol % Corrosion 0.004
30 Inhibitor B
4 C41 257 1 vol % Corrosion 0.017
30 Inhibitor A + 10 pptg potassium
iodide
5 C41 257 1 vol % Corrosion 0.019
30 Inhibitor A + 10 gpt copper
iodide solution
6 C41 257 1 vol % Corrosion 0.016
30 Inhibitor B + 10 pptg potassium
iodide
7 C41 257 1 vol % Corrosion 0.017
30 Inhibitor B + 10 gpt copper
iodide solution
8 13Cr 180 None 0.685
9 13Cr 180 0.6 vol % Corrosion 0.006
Inhibitor A
10 13Cr 180 0.6 vol % Corrosion 0.004
Inhibitor B
11 13Cr 257 1 vol % Corrosion 0.021
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CA 02656344 2009-02-24
Table 1
Sa Met Tempe Loadings of Corrosion Corrosi
mple No. al Type rature ( F) Inhibitor and Corrosion on Rates, lb/ft2
Inhibitor Intensifier
Inhibitor A + 30 pptg potassium
iodide
12 13Cr 257 1 vol % Corrosion 0.023
Inhibitor B + 10 pptg potassium
iodide
13 13Cr 257 1 vol % Corrosion 0.015
Inhibitor B + 30 pptg potassium
iodide
14 13Cr 257 1 vol % Corrosion 0.020
Inhibitor B + 10 gpt copper
iodide solution
EXAMPLE 2
Corrosion tests were performed at 250 F on two different types of steel,
carbon
steel (N-80 carbon steel) and coiled tubing (QT800 coiled tubing). The results
of the
corrosion tests are shown in Table 2. The acid solution was applied to the two
different
types of steel for sixteen hours.
As demonstrated by Table 2, by applying the compositions and using the methods
described herein, corrosion of various types of metals, such as carbon steel
and coiled
tubing, in aqueous acidic solutions can be controlled. The results in Table 2
demonstrate
io the effectiveness of the corrosion inhibitors in the current invention and
the synergistic
effect achieved on corrosion inhibition when the corrosion inhibitor
intensifier of the
present invention is utilized. The industry acceptable level for corrosion
rates is less than
0.050 lb/ft2 during the life of treatment, i.e., acid contact time, for
regular tubular and less
than 0.020 lb/ft2 for coiled tubing.
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CA 02656344 2009-02-24
Table 2
16-hour Acid Corrosion Tests at 250 F
S Metal Type of Loadings of Corrosion Cor
ample Type Acid Inhibitor and Corrosion Inhibitor rosion
No. Intensifier Rates,
lb/ft2
1 N-80 9% 3 vol % Corrosion Inhibitor 0.02
carbon steel HCI: l% HF -A 30 pptg potassium iodide 7
2 N-80 9% 3 vol % Corrosion Inhibitor 0.01
carbon steel HCI: l% HF B + 30 pptg potassium iodide 4
3 N-80 15% 2 vol % Corrosion Inhibitor 0.04
carbon steel HCl B + 30 pptg potassium iodide 5
4 N-80 15% 3 vol % Corrosion Inhibitor 0.03
carbon steel HCl B + 30 pptg potassium iodide 2
QT80 15% 3 vol % Corrosion Inhibitor 0.01
0 coiled HCl A + 30 gpt copper iodide solution 6
tubing
6 QT80 15% 3vol % Corrosion Inhibitor B 0.01
0 coiled HCl + 30 pptg potassium iodide 3
tubing
All of the compositions and/or methods disclosed and claimed herein can be
made
and executed without undue experimentation in light of the present disclosure.
While the
compositions and methods of this invention have been described in terms of
preferred
5 embodiments, it will be apparent to those of skill in the art that
variations can be applied
to the compositions and/or methods and in the steps or in the sequence of
steps of the
methods described herein without departing from the concept, spirit and scope
of the
invention. More specifically, it will be apparent that certain agents that are
chemically
related can be substituted for the agents described herein while the same or
similar results
io would be achieved. All such similar substitutes and modifications apparent
to those
skilled in the art are deemed to be within the scope and concept of the
invention.
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